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6.4L Power Stroke Diesel Engine fitted to 2008 - 2010 F250, F350 and F450 pickup trucks and F350 + Cab Chassis

Keep fuel tanks full!

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Old Jan 9, 2011 | 07:41 AM
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Keep fuel tanks full!

My dealer had a 6.4 towed in their shop. Fould truck with 31,000 miles, would not start. Found trash in fuel filter, though bad fuel, (NOT BOUGHT BAD FUEL). Tank was kept low on fuel long times. The fuel level parts in tank had rusted & got in fuel!
Ford backed up their warranty!
 
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Old Jan 9, 2011 | 11:58 AM
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So the owner of the truck Drove around with minimum fuel in the tank a lot, and parts of the fuel system rusted???

Is that due to condensation build up in the tank?
 
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Old Jan 9, 2011 | 12:32 PM
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sounds like alot of condensation build-up. Wonder that he did not have water contamination too. Or maybe he did but because of the fuel tank issue they are taking care of it.

Did this truck have the steel tank?
 
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Old Jan 9, 2011 | 12:54 PM
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Originally Posted by senix

Did this truck have the steel tank?
NO Plastic He never had water problems. truck set low on fuel alot. Truck is garage stored.
 
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Old Jan 10, 2011 | 01:14 AM
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Low fuel in tank means lots of air in the fuel tank. As the air changes temps from night to day causes the expansion and contraction of the air pulling in moist night air that condenses water in the tank.
I top my tank tank off every time it is convienent and never let the tank get below a quarter tank if possible.
 
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Old Jan 11, 2011 | 04:18 PM
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I dont ever get below a 1/4 tank. EVER! Yet when I changed my fuel filters I found rust particles in the filter and housing.
 
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Old Jan 11, 2011 | 06:39 PM
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Yep. Been keeping all of my trucks at 1/2 tank or better for many years. Like has been stated, the benefit of less condensation plus less chance of ice crystals/gel in the tank. Plus, these days it hurts too much to have to fill it up when it is close to empty .
 
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Old Jan 18, 2011 | 04:34 AM
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Originally Posted by golfmedik
Yep. Been keeping all of my trucks at 1/2 tank or better for many years. Like has been stated, the benefit of less condensation plus less chance of ice crystals/gel in the tank. Plus, these days it hurts too much to have to fill it up when it is close to empty .
Yep, it's definitely easier to put in a half tank twice as often!
 
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Old Jan 18, 2011 | 01:17 PM
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I am new to diesels and pickups in general. I assume the reason for keeping above don't apply if you are on a road trip, correct? So, if I'm traveling for six or seven hours and going 500miles straight, I can let it get to below 1/4 tank, fill it up, and keep going. But I shouldn't let it SIT with anything less than 1/4, or even 1/2 tank.

Is all of that pretty much correct?

Thanks,
Chris
 
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Old Jan 18, 2011 | 01:54 PM
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Originally Posted by cmalinowski
I am new to diesels and pickups in general. I assume the reason for keeping above don't apply if you are on a road trip, correct? So, if I'm traveling for six or seven hours and going 500miles straight, I can let it get to below 1/4 tank, fill it up, and keep going. But I shouldn't let it SIT with anything less than 1/4, or even 1/2 tank.

Is all of that pretty much correct?

Thanks,
Chris
Based upon your usage I would not worry about it. Just don't ever let it get down to 0 miles to empty..
 
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Old Jan 18, 2011 | 09:43 PM
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Old Jan 20, 2011 | 06:54 PM
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Originally Posted by golfmedik
Yep. Been keeping all of my trucks at 1/2 tank or better for many years. Like has been stated, the benefit of less condensation plus less chance of ice crystals/gel in the tank. Plus, these days it hurts too much to have to fill it up when it is close to empty .
AMEN on that and it keep getting worse...
In who's world did it start costing more to process diesel that gasoline?
 
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Old Jan 21, 2011 | 02:26 AM
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Could y'all clarify something?

If i understand correctly from all the posts, the tank is plastic. If that is correct,how does it rust or where did the rust come from??
 
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Old Jan 21, 2011 | 02:22 PM
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The fuel sending unit has metal parts. The tank is plastic but the fuel sender is not.

Also, another thing to remember is that it's not just the driving around with a low tank. The owner probably got the fuel level low then let the truck sit for some time before driving and filling up again. If you keep the tank full then the tank won't produce condensation while it's sitting for any length of time. If your continuously driving the truck then you can let it get low and fill up all you want and condensation will be minimal or non existent, certainly not enough to worry about the parts rusting out or developing rust.

When in doubt, fill your tank.
 
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