Notices
1994.5 - 1997 7.3L Power Stroke Diesel  

Exhaust DP Question

Thread Tools
 
Search this Thread
 
Old Jan 4, 2011 | 09:34 AM
  #1  
savage250's Avatar
savage250
Thread Starter
|
Tuned
Joined: Jun 2004
Posts: 275
Likes: 0
From: Alberta, Canada
Exhaust DP Question

I installed my MBRP down pipe, notching the firewall and all. Unfortunately I couldn't get the rest of the system in, not sure if there is a bad bend or something, but I could not get it installed.

I took it to an exhaust shop, and they are installing the rest for me.

One question, should the downpipe still be touching the firewall? I think I am still just touching. Is it going to rattle? Hopefully the shop does a good job...

When you guys installed yours was there clearance between the firewall and the DP? and the transmission and DP? I have the ZF tranny. It is so tight, and when the DP is fastened to the turbo properly, there is maybe 1/16" to the tranny and just touching the firewall.

Or is it because I have the MBRP down pipe?
 
Reply
Old Jan 4, 2011 | 10:42 AM
  #2  
cleatus12r's Avatar
cleatus12r
Butt-Head
Joined: Apr 2004
Posts: 9,432
Likes: 2,919
From: Reed Point, MT
I have installed a couple MBRP downpipes and will not do another because of fitment issues.

No, the downpipe should not continue to touch the firewall. In the past I have had to replace body mounts or shim them slightly to gain the additional clearance required.
 
Reply
Old Jan 4, 2011 | 12:12 PM
  #3  
JamesHajek's Avatar
JamesHajek
Postmaster
Joined: Jun 2009
Posts: 2,566
Likes: 1
From: Monroe/Ellensburg, WA
No, your downpipe should not touch the firewall or the tranny. And yes, it is because you bought the MBRP downpipe. They seem to have fitting issues on our trucks.
 
Reply
Old Jan 4, 2011 | 02:23 PM
  #4  
savage250's Avatar
savage250
Thread Starter
|
Tuned
Joined: Jun 2004
Posts: 275
Likes: 0
From: Alberta, Canada
Well I got it back from the exhaust shop and it rattles at the firewall....maybe just abit of the tin heat shield on the firewall touching it, not sure yet....

So they welded up the system...now what do I do? I'm thinking of looking for some high heat teflon or neoprene to wedge between the firewall and DP.

Or brace the DP against the trans, and stick a wedge in there and start prying to try and either dent the DP a little or the firewall...

Any other ideas??
 
Reply
Old Jan 4, 2011 | 03:08 PM
  #5  
427 fordman's Avatar
427 fordman
Hotshot
15 Year Member
Photogenic
Photoriffic
Joined: Feb 2009
Posts: 10,408
Likes: 75
From: Plankinton, SD
That's about all you can do is try and pry the firewall back. They welded the downpipe to the exhaust? That's gonna suck.
 
Reply
Old Jan 4, 2011 | 04:12 PM
  #6  
savage250's Avatar
savage250
Thread Starter
|
Tuned
Joined: Jun 2004
Posts: 275
Likes: 0
From: Alberta, Canada
Has anyone tried the neoprene idea? Or anything else to stick in there?
 
Reply
Old Jan 4, 2011 | 05:50 PM
  #7  
paddler's Avatar
paddler
More Turbo
20 Year Member
Joined: Dec 2002
Posts: 664
Likes: 129
From: Columbia, MD
Air chisel

Air hammer with a blunted chisel. Use it to peen back the firewall on each side of the downpipe, and as far behind the pipe as you can reach. The idea is to beat the firewall towards the rear, rather than cutting into it.

On my install, I peened the firewall when trial fitting showed interference, so the downpipe wasn't in place. I could fit a short little Kobalt (Lowe's house brand) hammer and short blunted chisel between the firewall and head. Since your downpipe is in the way (agreed, welding sucks there!), you might need to use a long chisel and keep the hammer on top of the engine.

Make sure the chisel is very blunt and broad, with rounded corners, so you don't cut into the firewall.
 
Reply
Old Jan 4, 2011 | 09:04 PM
  #8  
savage250's Avatar
savage250
Thread Starter
|
Tuned
Joined: Jun 2004
Posts: 275
Likes: 0
From: Alberta, Canada
OK, I'll get a better look at it tomorrow. Could I just add a washer or 2 to the cab mounts? I've never done that before....even unbolting cab mounts is new to me.
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

 Joe Kucinski
story-1

2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

 Brett Foote
story-2

Top 10 Ford Truck Tragedies

 Joe Kucinski
story-3

AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

 Brett Foote
story-4

Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

 Michael S. Palmer
story-5

Ford's 2001 Explorer Sportsman Concept Looks For a New Home

 Verdad Gallardo
story-6

10 Best Ford Truck Engines We Miss the Most!

 Joe Kucinski
story-7

2026 Shelby F-150 Off-Road: Better Than a Raptor R?

 Brett Foote
story-8

2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

 Michael S. Palmer
story-9

10 Most Surprising 2026 Ford Truck Features!

 Joe Kucinski
Old Jan 4, 2011 | 09:37 PM
  #9  
chicagodragon's Avatar
chicagodragon
Logistics Pro
15 Year Member
Photogenic
Photoriffic
Shutterbug
Joined: Jun 2009
Posts: 4,116
Likes: 6
From: metairie, LA
Club FTE Silver Member

someone had posted a while back about putting a port-a-power ram in between the firewall and engine block using that to push the firewall in. (i think it was jose)
 
Reply
Old Jan 5, 2011 | 12:04 AM
  #10  
Gagew90's Avatar
Gagew90
Senior User
Joined: Oct 2009
Posts: 138
Likes: 0
From: Maple Valley, Wa
The porta power works amazing but i dont know if you could even make it work with the down pipe installed
 
Reply
Old Jan 5, 2011 | 08:15 AM
  #11  
savage250's Avatar
savage250
Thread Starter
|
Tuned
Joined: Jun 2004
Posts: 275
Likes: 0
From: Alberta, Canada
Could shimming the body mounts be the best option then? Could I just use oversized washers?
 
Reply
Old Jan 5, 2011 | 09:14 AM
  #12  
cleatus12r's Avatar
cleatus12r
Butt-Head
Joined: Apr 2004
Posts: 9,432
Likes: 2,919
From: Reed Point, MT
I have shimmed the body mounts on a few occasions. My personal '95 got 1/2" shims all around. No problems there. Usually, it helps line up the body lines from worn mount bushings anyway.
 
Reply
Old Jan 5, 2011 | 09:18 AM
  #13  
savage250's Avatar
savage250
Thread Starter
|
Tuned
Joined: Jun 2004
Posts: 275
Likes: 0
From: Alberta, Canada
So you just pull the bolt out, jack it up abit and put in a galvanized or plated washer?

Does anyone know what diameter the bolt is?
 
Reply
Old Jan 5, 2011 | 09:19 AM
  #14  
savage250's Avatar
savage250
Thread Starter
|
Tuned
Joined: Jun 2004
Posts: 275
Likes: 0
From: Alberta, Canada
Also, are the factory bolts long enough, or do you need to replace them?
 
Reply
Old Jan 5, 2011 | 06:30 PM
  #15  
savage250's Avatar
savage250
Thread Starter
|
Tuned
Joined: Jun 2004
Posts: 275
Likes: 0
From: Alberta, Canada
I guess I should do the box as well or the body lines won't match up?
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
XBAJBUSX
1994.5 - 1997 7.3L Power Stroke Diesel
10
Dec 14, 2010 02:53 PM
70T351W
1994.5 - 1997 7.3L Power Stroke Diesel
1
Sep 28, 2009 12:10 AM
OneTon4Fun
6.0L Power Stroke Diesel
22
Feb 22, 2008 11:16 AM
79wisc.roadmonster
1994.5 - 1997 7.3L Power Stroke Diesel
19
Apr 12, 2007 10:04 PM
fridgeddiesel
1994.5 - 1997 7.3L Power Stroke Diesel
5
Jan 29, 2006 08:27 PM




All times are GMT -5. The time now is 01:19 AM.

story-0
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-1
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE
story-2
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE
story-3
AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

And it might be even better than that.

By Brett Foote | 2026-05-18 19:26:42


VIEW MORE
story-4
Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

Slideshow: Does lowering an F-150 Lobo RUIN the ride quality?

By Michael S. Palmer | 2026-05-18 19:20:37


VIEW MORE
story-5
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-6
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE
story-7
2026 Shelby F-150 Off-Road: Better Than a Raptor R?

Slideshow: first look at the 810 hp 2026 Shelby F-150 Off-Road!

By Brett Foote | 2026-05-12 12:50:07


VIEW MORE
story-8
2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

Slideshow: Everything You Need to Know about the 2027 Super Duty Carhartt Package!

By Michael S. Palmer | 2026-05-07 17:51:06


VIEW MORE
story-9
10 Most Surprising 2026 Ford Truck Features!

Slideshow: 10 most surprising Ford truck options/features in 2026.

By Joe Kucinski | 2026-05-05 11:17:22


VIEW MORE