Return Line Kits
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Senior User
Joined: Aug 2010
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From: Central, Florida
The injector hats have different designs.
Pensacola Fuel Injection | Worlds #1 Diesel Rebuilder - FORD 6.9L - 7.3L :: INSTALLATION KITS
Pensacola Fuel Injection | Worlds #1 Diesel Rebuilder - FORD 6.9L - 7.3L :: INSTALLATION KITS
Clueless spectator!
Joined: Aug 2010
Posts: 1,587
Likes: 6
From: Denver, CO
I am a newbie and I don't know yit from yinola, but I bought a return line kit from Kragen Oriley for 70 bucks and installed it myself with relative ease and it is working great. The kit includes fuel line, caps which were configured a little different but fit fine, clamps, O rings, and what I think were injrctor seals, but I didn't pull mine. Good luck.
Methanoholic
Joined: Mar 2009
Posts: 6,442
Likes: 8
From: Maine (NorCal Native)
And it won't last long ...
A headache on it's way!
Cheap isn't always cheap!
Doing it right costs about $40 bux!
89-94 7.3L Injector Installation Kit - Pensacola ... about $30 delivered! ($29.94)
Viton Return O-Rings - McMaster-Carr Item 9464K24 ... about $10 delivered. ($10.61)
A package that will last a lot longer even if disturbed!
fh : )_~
Buna o-rings - Harden after a few heat soaks - Don't disturb them or they'll leak air!
Gasoline hose - swells and deteriorates!
Old Tees - brittle and break!
Did you use worm drive hose clamps as well ...Gasoline hose - swells and deteriorates!
Old Tees - brittle and break!
A headache on it's way!
Cheap isn't always cheap!
Doing it right costs about $40 bux!
89-94 7.3L Injector Installation Kit - Pensacola ... about $30 delivered! ($29.94)
Viton Return O-Rings - McMaster-Carr Item 9464K24 ... about $10 delivered. ($10.61)
A package that will last a lot longer even if disturbed!
The hose is Diesel rated.
The Viton o-rings are impervious to Diesel and can withstand the temperature for a lot longer without hardening and leaking air!
-EnjoyThe Viton o-rings are impervious to Diesel and can withstand the temperature for a lot longer without hardening and leaking air!
fh : )_~
Senior User
Joined: Jun 2010
Posts: 141
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Did it the same way on several hotshot trucks in the past, most of these trucks ran 80-100k miles per year, no problems. Yes to the worm gear clamps, when thats all that could be found at the time. Amazingly it worked!
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Methanoholic
Joined: Mar 2009
Posts: 6,442
Likes: 8
From: Maine (NorCal Native)
Yea, That is amazing ... Even harder to believe!
Worm screw clamps do not squeeze all the way around, therefore not resulting in an air tight seal!
You can use Buna o-rings, thats what the factory used ... BUT do not disturb them after a couple heat soaks or they'll leak air!
-Enjoy
fh : )_~
Worm screw clamps do not squeeze all the way around, therefore not resulting in an air tight seal!
You can use Buna o-rings, thats what the factory used ... BUT do not disturb them after a couple heat soaks or they'll leak air!
-Enjoy
fh : )_~
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