Notices
1999 - 2003 7.3L Power Stroke Diesel  
Sponsored by:
Sponsored by: DP Tuner

My Regulated Fuel Return

Thread Tools
 
Search this Thread
 
Old Feb 4, 2012 | 12:15 AM
  #46  
JonathanN's Avatar
JonathanN
Thread Starter
|
Posting Guru
Joined: Dec 2009
Posts: 2,265
Likes: 2
From: Garden City, KS
Also, mine is an e99... the spider is different, not only because the plenums have a smaller ID, but the turbos are smaller and sit lower on my truck than the later trucks. I've got some grommets from a spare fuel pump bracket I have. I might put those on later...
 
Reply
Old Feb 12, 2012 | 09:17 PM
  #47  
douther_21's Avatar
douther_21
New User
Joined: Oct 2011
Posts: 8
Likes: 0
From: vancouver island
do u still have the parts list? If so could you send them to me douther_21@hotmail.com thank u
 
Reply
Old Feb 12, 2012 | 09:37 PM
  #48  
JonathanN's Avatar
JonathanN
Thread Starter
|
Posting Guru
Joined: Dec 2009
Posts: 2,265
Likes: 2
From: Garden City, KS
Originally Posted by douther_21
do u still have the parts list? If so could you send them to me douther_21@hotmail.com thank u
Working on it now... should have it later tonight.
 
Reply
Old Feb 12, 2012 | 09:56 PM
  #49  
JonathanN's Avatar
JonathanN
Thread Starter
|
Posting Guru
Joined: Dec 2009
Posts: 2,265
Likes: 2
From: Garden City, KS
Email sent, buddy!
 
Reply
Old Feb 12, 2012 | 10:30 PM
  #50  
douther_21's Avatar
douther_21
New User
Joined: Oct 2011
Posts: 8
Likes: 0
From: vancouver island
Thanks a lot.

Would you say the upgrade is worth it still?
 
Reply
Old Feb 12, 2012 | 11:21 PM
  #51  
JonathanN's Avatar
JonathanN
Thread Starter
|
Posting Guru
Joined: Dec 2009
Posts: 2,265
Likes: 2
From: Garden City, KS
It is... looks better, works better, and I think it'll give me less trouble.
 
Reply
Old Feb 13, 2012 | 06:35 AM
  #52  
brownie83's Avatar
brownie83
Posting Guru
Joined: Oct 2007
Posts: 1,070
Likes: 0
From: Catawissa, Pa
any chance i could get that parts list too...im interested in doing one, but still trying to wrap my head around the front and rear plugs. i always like doing/making my own parts...email - browniec83@gmail.com...if you can...thanks alot...
 
Reply
Old Feb 13, 2012 | 07:07 AM
  #53  
JonathanN's Avatar
JonathanN
Thread Starter
|
Posting Guru
Joined: Dec 2009
Posts: 2,265
Likes: 2
From: Garden City, KS
Sure thing... it's not hard. You have to dive into it to really get the gist of it, though. Email on the way!
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

Rezvani's Latest Post-Apocalytic Monster Is a Ford F-150 Raptor Underneath

 Verdad Gallardo
story-1

Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

 Joe Kucinski
story-2

2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

 Brett Foote
story-3

Top 10 Ford Truck Tragedies

 Joe Kucinski
story-4

AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

 Brett Foote
story-5

Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

 Michael S. Palmer
story-6

Ford's 2001 Explorer Sportsman Concept Looks For a New Home

 Verdad Gallardo
story-7

10 Best Ford Truck Engines We Miss the Most!

 Joe Kucinski
story-8

2026 Shelby F-150 Off-Road: Better Than a Raptor R?

 Brett Foote
story-9

2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

 Michael S. Palmer
Old Feb 13, 2012 | 04:07 PM
  #54  
DavidE's Avatar
DavidE
Mountain Pass
15 Year Member
Joined: Sep 2009
Posts: 230
Likes: 1
From: Lower Mainland BC
Post Parts List

Why don't you post the parts list for all to use as needed Jonathan? Thanks
 
Reply
Old Feb 13, 2012 | 04:34 PM
  #55  
JonathanN's Avatar
JonathanN
Thread Starter
|
Posting Guru
Joined: Dec 2009
Posts: 2,265
Likes: 2
From: Garden City, KS
I can do that, actually... let me work on something and I'll post up shortly.
 
Reply
Old Feb 14, 2012 | 08:56 AM
  #56  
JonathanN's Avatar
JonathanN
Thread Starter
|
Posting Guru
Joined: Dec 2009
Posts: 2,265
Likes: 2
From: Garden City, KS
Fuel Bowl and Head Fittings
4-ea: 1/8NPT male to female 45* fittings
4-ea: 1/8NPT male to 1/4" hose barb straight fittings
1-ea: 1/8NPT male to female 90* fitting
1-ea: 3/8" compression cap (hardware store item)

Regulator Fittings
2-ea: 6AN straight O-ring to 4AN male
1-ea: 6AN straight O-ring to 6AN male
1-ea: 4AN female 45* to 4AN hose barb
1-ea: 4AN female 90* to 4AN hose barb
1-ea: 6AN female 90* to 6AN hose barb

Hose
5' 1/4" fuel injection line
1' 3/8" fuel injection line

Regulator & Gauge
Aeromotive 13129 fuel pressure regulator
Russel 650320 fuel pressure gauge

On the regulator fittings: the Aeromotive regulator I bought had 6AN ports so unless you get the same regulator, you'll have to get adapters that work accordingly. A note on AN fittings: 4AN is 1/4", 6AN is 3/8". That's why I used the different sizes on the regulator ports... supply lines were 1/4" and the return line was actually 5/16", but I couldn't find a 5AN/5/16" fitting (not sure if it even exists... haha) so I just used a 6AN/3/8" fitting for the return line. It fits over the 5/16 easy and since the return really isn't under any significant pressure, it really isn't an issue. I've never had any issues with leaks. As for clamps, you can use use the worm gear clamps, but I don't like them and yeah, I have them. At the time, it was all I could get. What you want is the fuel injection clamps. Most places won't know what you're talking about, but they do stock them. They look like this: link

The hose and the rest of the brass fittings can be gotten at pretty much any parts store except for the compression cap (hardware store item). Most people don't know what they are so you'll have to dig around for it... they're usually with the brass compression fittings (for tubing). Hopefully this covers most of it and should get you started... if I missed anything or you have any questions, just let me know!
 
Reply
Old Apr 14, 2013 | 02:46 PM
  #57  
MrLuke23e's Avatar
MrLuke23e
New User
Joined: May 2012
Posts: 1
Likes: 0
JIC fittings

I have done this mod following Jon's write up and it works great
I went with crimped lines with JIC #4 fittings on all connetions exsept out from the regulor to the return line there is no pressure so I used just hose clamps and 5/16th line and barbed fitting

could be cleaner as I rough guessed on lines
all to long so could make them shorter and cleaner once I know it all works great

thanks for the write up and all the great pics
 
Reply
Old Apr 14, 2013 | 04:02 PM
  #58  
Snowseeker's Avatar
Snowseeker
Hotshot
Joined: May 2005
Posts: 13,484
Likes: 42
From: Stevens Point, WI
Excellent stuff!

I made up my own "jetted" return. I went all hard lines on mine to sort of match the factory stuff.








 
Reply
Old Oct 14, 2019 | 07:30 PM
  #59  
Jregezeino's Avatar
Jregezeino
Tuned
5 Year Member
Photogenic
Photoriffic
Liked
Joined: Mar 2018
Posts: 346
Likes: 3
Sous or similar moderator, is there any way we can get the photos back in this thread? Lots of great info here that would be made much better with supporting imagery. -JR
 
Reply
Old Oct 14, 2019 | 08:05 PM
  #60  
UNTAMND's Avatar
UNTAMND
Logistics Pro
15 Year Member
Joined: Jul 2009
Posts: 3,635
Likes: 3
From: Lansdale, PA
Its because of photobucket, not the site. This is an old thread, and back in the day we needed to use a pic host off site, so when someone canceled service, or their settings changed, we lost images. It could be something else, but usually it’s not the forum from what I remember. It could be though.
 
Reply



All times are GMT -5. The time now is 04:42 PM.

story-0
Rezvani's Latest Post-Apocalytic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-05-30 18:33:59


VIEW MORE
story-1
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-2
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE
story-3
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE
story-4
AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

And it might be even better than that.

By Brett Foote | 2026-05-18 19:26:42


VIEW MORE
story-5
Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

Slideshow: Does lowering an F-150 Lobo RUIN the ride quality?

By Michael S. Palmer | 2026-05-18 19:20:37


VIEW MORE
story-6
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-7
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE
story-8
2026 Shelby F-150 Off-Road: Better Than a Raptor R?

Slideshow: first look at the 810 hp 2026 Shelby F-150 Off-Road!

By Brett Foote | 2026-05-12 12:50:07


VIEW MORE
story-9
2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

Slideshow: Everything You Need to Know about the 2027 Super Duty Carhartt Package!

By Michael S. Palmer | 2026-05-07 17:51:06


VIEW MORE