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It is a 2002. The automatic transmission puts it in overdrive and now after 200,000 miles the gear isn't working right and I am wondering if it is because I should not have towed in overdrive to start with.
I have the diesel engine and I have added a chip which improved miles per gallon.
The other gears are Ok, it's just overdrive.
I am towing approx. 20,000 + lbs.
20k in OD? That gear is probably toast, yes. Mine has a manual tow/haul, (button at end of shifter stalk) so I'll ask, which ones come with an automatic tow/haul?
All 6.0L and later diesel engines, and all post 2005 gas engines come with a TorqSift auto, which gets you the tow haul mode instead of overdrive lockout. The 5R110 and 6R140(?) are hands down the best auto's Ford has ever made, the newest 6 speeds behind to 6.7L are apparently almost magical to tow with, but that's probably the 800 ft-lbs of torque going into the transmission more than the double overdrive. Either way, it's awesome.
In general, towing in OD perfectly fine. If you aren't bogging the engine down, hunting for gears, or having repeated hard downshifts, it's the same as towing in 3rd with a locked TC, just lower engine RPMs. Once you start hunting for gears, internal temps climb in a hurry and start burning the trans up from the inside out. Towing heavy loads with the TC unlocked and high engine RPMs can also cause heat related failures. Getting 200k out of a 4R100 transmission without a rebuilt or failure is pretty awesome, those were the trans with the diode problem right? I've killed a manual in half as many miles, so I wouldn't be too upset if I was you.
All 6.0L and later diesel engines, and all post 2005 gas engines come with a TorqSift auto, which gets you the tow haul mode instead of overdrive lockout. The 5R110 and 6R140(?) are hands down the best auto's Ford has ever made, the newest 6 speeds behind to 6.7L are apparently almost magical to tow with, but that's probably the 800 ft-lbs of torque going into the transmission more than the double overdrive. Either way, it's awesome.
In general, towing in OD perfectly fine. If you aren't bogging the engine down, hunting for gears, or having repeated hard downshifts, it's the same as towing in 3rd with a locked TC, just lower engine RPMs. Once you start hunting for gears, internal temps climb in a hurry and start burning the trans up from the inside out. Towing heavy loads with the TC unlocked and high engine RPMs can also cause heat related failures. Getting 200k out of a 4R100 transmission without a rebuilt or failure is pretty awesome, those were the trans with the diode problem right? I've killed a manual in half as many miles, so I wouldn't be too upset if I was you.
I waited for the edit...lol I'm still not sure. Mine (2009) has a tow/haul button to press, and it's a TorqShift....Does it automatically adjust based on load? Or is it the prior years that did that?
20K#'s seems like a pretty heavy load to me. Do you have a tranny oil temp gauge? Auxillary tranny oil cooler? Kept up with fluid changes? Like others have said, 200K miles sounds pretty good.
Towing in overdrive with the 4r100 can be done all day long, with any weight you want. It won't hurt the trans being in O/D.
What isn't good for longevity is if the trans is hunting gears, going back and forth between 3rd and O/D. Once the trans starts hunting back and forth, lock out O/D and tow in 3rd.
The 2002's don't have a tow/haul feature. That's just the later year PSD's.
Also, is it not going into gear? Or is it in gear, but the torque converter is slipping? I know when mine went out, it would go in gear just fine, but push on the pedal when the torque converter was locked, and the RPM's would bounce off the rev limiter.
Does it automatically adjust based on load? Or is it the prior years that did that?
Mark built the thing, so hopefully he'll chime back in, but I thought the Tow/Haul thing was just a separate TCM strategy that threw in some engine braking, I didn't think that it could adjust itself or anything like that.
Originally Posted by Mark Kovalsky
No, it isn't right. The mechanical diode was only in the first 9 months of 2001. No 2002 truck had one.
So the 4R100 changed between 99/00 and 01, then again between 01 and 02? I thought the mechanical diode thing was a common problem in that trans, but I remember wrong.
Mark built the thing, so hopefully he'll chime back in, but I thought the Tow/Haul thing was just a separate TCM strategy that threw in some engine braking, I didn't think that it could adjust itself or anything like that.
Tow/haul changes when the trans shifts and adds engine braking. It doesn't automatically adjust things.
Originally Posted by texastech_diesel
So the 4R100 changed between 99/00 and 01, then again between 01 and 02? I thought the mechanical diode thing was a common problem in that trans, but I remember wrong.
The mechanical diode was added at the start of 2001 production. It didn't work out so well so it was removed from production 9 months later, still in the 2001 model year.