Notices
1999 - 2016 Super Duty 1999 to 2016 Ford F250, F350, F450 and F550 Super Duty with diesel V8 and gas V8 and V10 engines
Sponsored by:
Sponsored by: Real Truck

EGR. Check Engine Light

Thread Tools
 
Search this Thread
 
Old Aug 20, 2010 | 12:02 AM
  #1  
supramafia's Avatar
supramafia
Thread Starter
|
New User
Joined: Aug 2010
Posts: 7
Likes: 0
EGR. Check Engine Light

i just bought a 2006 f250. i get a engine light, i bring it to autozone, and they tell me its giving a egr code. i go to ford and buy a new egr sensor. Engine light still on. Please help. i also heard of egr delete will that make the light turn off?
 
Reply
Old Aug 20, 2010 | 04:03 PM
  #2  
4david8's Avatar
4david8
New User
Joined: Aug 2010
Posts: 4
Likes: 0
EGR Light still on.

You can either take it to you local Mechanic and pay 40-60.00 to have him use his scanner to rest it, OR unhook the battery and let the truck memory drain off for about 30 min to an hour and it will be reset. Drive the truck after hooking it back up for a 1/2 hour to see if it comes back on. If it does you've chosen the wrong part of the EGR system. You'll have to replace the positioning sensor would be more likely than the other.
 
Reply
Old Aug 20, 2010 | 08:04 PM
  #3  
supramafia's Avatar
supramafia
Thread Starter
|
New User
Joined: Aug 2010
Posts: 7
Likes: 0
I had it reset and i drove about 10 miles and it came back on. should i buy the position sensor? or should i do the EGR delete? And is the EGR delete worth the money?
 
Reply
Old Aug 21, 2010 | 07:32 PM
  #4  
4david8's Avatar
4david8
New User
Joined: Aug 2010
Posts: 4
Likes: 0
Re set EGR.

The EGR delete is more that replacing the sensor. Last time I checked the sensor was around 30-40.00. The EGR delete I heard is around 75.00. Its up to you.OK, you’ve already done the PCV bypass, now you want to delete the EGR too? As we said in the PCV bypass,
this is for off-road or non-emissions use only. While the PCV bypass is pretty simple, the EGR delete is
a little more difficult mainly because the computer must have the EGR controls and sensors turned off. If you
already have a chip, you’ll need to send it back for reprogramming. If you don’t already have a chip, you’ll
need one for this mod.
OK, first, disconnect the battery. Disconnect the two rubber lines and the electrical connectors from the
DPFE. Remove the red and green plastic vacuum lines from the DPFE, the EGR valve, and the intake manifold.
Be careful with these lines because they are brittle, you may want to reinstall this equipment later on.
Unbolt the DPFE from the upper intake manifold, its attached at 2 places, and remove it. Cap the now open
vacuum port in the upper intake manifold. Loosen the big nuts which are used to attach the EGR tube at the
header and at the EGR valve at the upper intake manifold. Remove the EGR tube with the DPFE’s rubber
hoses still intact. Unbolt the EGR valve and remove it.
Now, physically block off the EGR ports in the header and the upper intake. Clamp the EGR tube in a vise
and hack off the header side flared end about 2 inches from the end. Now slip the nut off and have the hole
welded closed. Thread it back onto the header port and tighten it. Alternatively, if you don’t have it welded
shut, leave the nut on it and you can squeeze the 2” long end shut in a vise, then fold it over in the vise to
seal it off, then thread that back on. OK, at the upper intake, fabricate a block-off plate the same size and
shape as the EGR valve flange. You can use the EGR valve gasket as a template. Bolt the template in place
with the EGR gasket. If you can’t fabricate a block-off plate, simply hack off the end of the EGR tube and do
it just like you did down at the header, then reinstal that on the EGR valve, and reinstal the EGR valve. The
valve will still be there but will otherwise be blocked off.
With that done, send the chip back for reprogramming to turn off all EGR functions, the DPFE, and the EVR.
If these functions are not turned off in the computer, you’ll immediately set several nasty MIL codes because
key emissions equipment sensors are disconnected.
 
Reply
Old Aug 24, 2010 | 12:16 PM
  #5  
supramafia's Avatar
supramafia
Thread Starter
|
New User
Joined: Aug 2010
Posts: 7
Likes: 0
wow that sounds like a pretty big job. I think im just going to try to resolve the issue and keep my EGR. I paid $300.00 for the sensor and bought it from Ford. When replacing i noticed it was all black and dirty under where that sensor mounts. I got a damp rag and cleaned as best i could. Im still getting the egr code. I have ithe light turned off and in about 8 miles it comes back on. Any ideas?
 
Reply
Old Aug 24, 2010 | 01:40 PM
  #6  
senix's Avatar
senix
Super Moderator
15 Year Member
Liked
Loved
Top Answer: 1
Joined: Aug 2008
Posts: 37,375
Likes: 1,860
From: Frederick, MD
Club FTE Gold Member
What is the exact code you are getting?
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
davenpt
2004 - 2008 F150
21
Jul 7, 2014 01:33 PM
johnblade
6.0L Power Stroke Diesel
2
Jan 2, 2014 09:04 PM
timbo65
1968-Present E-Series Van/Cutaway/Chassis
22
Aug 18, 2007 01:15 PM
lm1d
1997 - 2003 F150
1
Dec 1, 2004 12:01 PM
gandrews
1987 - 1996 F150 & Larger F-Series Trucks
12
Mar 11, 2004 09:52 AM




All times are GMT -5. The time now is 10:02 PM.

story-0
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE
story-1
AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

And it might be even better than that.

By Brett Foote | 2026-05-18 19:26:42


VIEW MORE
story-2
Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

Slideshow: Does lowering an F-150 Lobo RUIN the ride quality?

By Michael S. Palmer | 2026-05-18 19:20:37


VIEW MORE
story-3
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-4
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE
story-5
2026 Shelby F-150 Off-Road: Better Than a Raptor R?

Slideshow: first look at the 810 hp 2026 Shelby F-150 Off-Road!

By Brett Foote | 2026-05-12 12:50:07


VIEW MORE
story-6
2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

Slideshow: Everything You Need to Know about the 2027 Super Duty Carhartt Package!

By Michael S. Palmer | 2026-05-07 17:51:06


VIEW MORE
story-7
10 Most Surprising 2026 Ford Truck Features!

Slideshow: 10 most surprising Ford truck options/features in 2026.

By Joe Kucinski | 2026-05-05 11:17:22


VIEW MORE
story-8
Top 10 Ford Trucks Coming to Mecum Indy 2026

Slideshow: Here are the top 10 Fords coming to Mecum Indy 2026.

By Brett Foote | 2026-05-04 13:49:49


VIEW MORE
story-9
5 Best / 5 Worst Ford Truck Wheels of All Time

Slideshow: The 5 best and 5 worst Ford truck wheels of all time

By Joe Kucinski | 2026-04-29 16:49:01


VIEW MORE