rear end brainstorm help from everyone
The Ford 8" is another viable option. Its lighter than the 9", still really durable, and again is newer so will have a good availability for parts. The 8" came in cars though so you will need to find one with a good width, you will most likely need to weld spring perches on to get them in the right spots. Also since they were for cars they will not have the 5.5" bolt circle, most people that run the 8" match the front to the back pattern. The axles though are supposed to be the same as the 9" 28 spline, so it might be possible to find some truck axles to fit or you could have axles made (I think Strange and Moser can make them -- but I would definitely check and get a cost before I went that route).
I assume that as stock as you say the truck is you are running the original flathead (doesn't matter if it is the 8 of 6 really) -- this means that you really don't need the Nodular carrier that Moto Mel is referring to for a 9" rear. Actually the 9" is considered to be one of the better rears all around and is not quite as weak as Moto would suggest. It has been the rear of choice for many racers over the years, although they did come in different flavors of performance and some of that can be correlated to the age of the rear, as the oldest carriers are considered the weakest structurally. Interestingly they are the one part that Chevy guys are willing to put into their muscle cars. They are also very well supported as companies like Strange still produce their own "Ford" 9" including the high performance nodular iron carriers and I have even seen aluminum carriers for light duty applications like the flathead that save weight. Other than weight the other big problem with the 9" from '57-'72 F100 is that because they were designed for heavier duty applications there will be a higher power loss transferred to the wheels ( I don't know if anyone has ever said anything for numbers so that you could do a comparison) Do some reading on the 9": Kevinstang's Ford Nine Inch Differential Page +
Like I said though, for the direct bolt in applications you have 3 flavors of rears to work with:
1. '42-'47 1/2 ton open drive banjo rear. This would be choice, they are old and cool looking rears. The most common ratios are 3.78:1 and 4.10:1 (although there are others, you are more likely in the trucks to find numbers bigger than the 4.10, finding the 3.5(?)s are really hard). I have looked around and it seems like you can get bearings and brake parts for these if only at the specialty places. The other negative is that they are old and cool looking. These truck rears are the ones that the guys hotroding the old Ford cars look for, they get the old look with the open drive so that they can easily drop a chev in front, so you are not the only one looking for this rear.
2. '48-'56 This is a nice little swap because the rear was designed for the low power engines of that era, so in that aspect are lighter than the later 9" and probably have less parasitic loss than the heavier duty 9". There are a ton of these on the road, so I would assume you can get parts for them -- I have never really looked. There are also a ton of guys swapping them out because they are putting 350 chevs up front and want something stronger with better gearing than the common low geared 4.1 and 3.7s that are found. Getting different ring and pinion is near impossible for either of the old ones. But you can likely got these cheap because overall they are not that desirable.
3. The infamous Ford 9" '57-'72 F100. They are easy to get parts for. If you check out ebay today you are likely to find almost any ring and pinion ratios you would desire. You can buy complete carriers setup with the gears that you want. The '68-'72 rear has the widest brakes of the bunch, the early housing starting in '57 I think is the nicest looking with more of a rounded rear of the housing. I think the early bearings were different than the later ones. The 9" from the 1/2 tons will have the pinion offset to the right by a couple of inches. This does not matter on the trucks and is only a factor on the cars when you have to keep the drive shaft in the tunnel (the centered pinion 9" in the cars have different length axles the offset pinion in the trucks has equal length axles)
It should also be noted that in some of the later year f100s you could also find a Dana instead of the 9", this is a very rare option that exists, but is not something I would go looking for.
Also remember that all of the 3/4 ton trucks had a different bolt pattern, so no F2s or F200 or F250s
The trucks newer than '72 had a wider rear and different spring spacing. Probably usable in your application with the flatbead but will need a little more work.




