Notices
6.0L Power Stroke Diesel 2003 - 2007 F250, F350 pickup and F350+ Cab Chassis, 2003 - 2005 Excursion and 2003 - 2009 van

Engine Shut-off....Can't find problem

Thread Tools
 
Search this Thread
 
Old Jun 13, 2010 | 01:19 PM
  #1  
GT350Mike's Avatar
GT350Mike
Thread Starter
|
Senior User
Joined: Feb 2003
Posts: 191
Likes: 0
From: Huntsville
Engine Shut-off....Can't find problem

Yesterday I was driving my 05 and without any notice/hints, the engine shut down. The speedo swept over to 100 mph before going back to 0, and IIRC all of the dash lights were on. I let the truck set for a few minutes and tried to start it w/o any luck. This morning I spent some time of this site and did a lot lot of trouble shooting and haven't found anything so far. Here is a list of what I've down so far:
FIMC - checked the voltages at initial turn on, starting, and after.....all 48v.
IPC - pulled the connector, spun the motor, then replugged the connector (I reset the IPC code)
Fuses - all good
Fuel Filter - Looks good, turned switch on and fuel pumped into FF housing.

One thing I noticed when I spun the motor is that the oil pressure gauge didn't move at all. I read that the engine needs 50 psi before it will start so I'm beginning to think that my problem is related to the oil pressure. FYI - The Rotella synthetic has about 4k or 5k and the oil level is almost max.

I tried to cover all of the issues that seems to be the most frequent so if you have any other ideas/suggestions, I'm WIDE open!

Thanks in advance!
 
Reply
Old Jun 13, 2010 | 01:24 PM
  #2  
cheezit's Avatar
cheezit
Post Fiend
15 Year Member
Joined: Oct 2009
Posts: 12,123
Likes: 35
From: N. Fort Worth, tx
Club FTE Silver Member

the engine needs 500 psi to start but that is high side.
do this if the oil pressure gauge is not moving.....
remove oil filter and lid. inside the filter housing base is a little black spring loaded button. push the button down and have someone crank the engine over to see if you can fill the filterhousing full of oil while cranking. if it will not produce oil in the housing then you have a base engine oil problem.


also you were driving and it just shut off?
any codes stored in the pcm?
do all the dash lights come on when you cycle the key?
 
Reply
Old Jun 13, 2010 | 01:28 PM
  #3  
bismic's Avatar
bismic
Fleet Owner
Community Builder
Liked
Loved
Community Favorite
Joined: Nov 2003
Posts: 27,916
Likes: 3,635
Club FTE Gold Member
The oil pressure needs to be 500 psig minimum in the "high pressure" system before starting. If you have no oil pressure in the "low pressure system", then you will not have enough oil supply to the high pressure sytem to start.

Numerous things can cause no-starts, but with zero base oil pressure, it narrows the list quite a bit. You could have a bad LPOP, you could have a failed open oil pressure regulator, the oil filter drain valve could have failed "open", you could also have a leaking STC fitting on the HPO system. From what I have seen and heard, most other leaks in the HPO system do not cause a zero pressure reading in the LPO system - but they can and do cause a system no-start.
 
Reply
Old Jun 13, 2010 | 01:49 PM
  #4  
GT350Mike's Avatar
GT350Mike
Thread Starter
|
Senior User
Joined: Feb 2003
Posts: 191
Likes: 0
From: Huntsville
Thanks guys.....Here is a little more info:
YES - I was driving when it shut off
NO - No codes were in the PCM
YES - It appears that all of the lights come when I cycle the key....it appears that all of the "normal" lights

The truck is about 20 miles away so when I finish with my "honey-do's" (my wife never let's up on the list, regardless if the truck is running), I'll head back over the mountain and try to trouble shoot the oil pressure.

One question - "IF" it is a LPOP issue, what are the potential repair scenarios (and rough $$$ estimate)...assuming the best case is replacing a sensor to worse case replacing the oil pump???
 
Reply
Old Jun 13, 2010 | 01:51 PM
  #5  
cheezit's Avatar
cheezit
Post Fiend
15 Year Member
Joined: Oct 2009
Posts: 12,123
Likes: 35
From: N. Fort Worth, tx
Club FTE Silver Member

well that all depends on what caused the lpop to fail. it could be just a matter of new gears if you are really lucky. if not its as simple as a complete transplant. With out seeing the gears I cant give better advise.
 
Reply
Old Jun 13, 2010 | 02:28 PM
  #6  
adamtheman16's Avatar
adamtheman16
Senior User
Joined: Apr 2005
Posts: 357
Likes: 0
From: Anchorage, Alaska
Cranking on the engine for about 20 to 30 seconds should make the oil pressure gauge on the dash move into the normal range. if not, then you have a low pressure oil pump problem (or a problem with the low oil pressure system such as an internal leak)
 
Reply
Old Jun 13, 2010 | 02:46 PM
  #7  
cheezit's Avatar
cheezit
Post Fiend
15 Year Member
Joined: Oct 2009
Posts: 12,123
Likes: 35
From: N. Fort Worth, tx
Club FTE Silver Member

Originally Posted by adamtheman16
Cranking on the engine for about 20 to 30 seconds should make the oil pressure gauge on the dash move into the normal range. if not, then you have a low pressure oil pump problem (or a problem with the low oil pressure system such as an internal leak)
sorry but this is not really correct. it is possible to have a leak that is excessive to the point in the high pressure system to reduce base oil pressure to less then 5-7 psi to trigger the swich. hence the reason to varifiy base pressure and flow as I have already stated. wich is to remove the oil filter and varify it via visual inspection. Ive been down this road more times then I can count. its easy, and its quick.
 
Reply
Old Jun 13, 2010 | 03:33 PM
  #8  
dchamberlain's Avatar
dchamberlain
Lead Driver
15 Year Member
Liked
Loved
Community Favorite
Joined: Sep 2007
Posts: 8,180
Likes: 669
From: Scio, OR
Club FTE Silver Member

Originally Posted by GT350Mike
The speedo swept over to 100 mph before going back to 0, and IIRC all of the dash lights were on.
I'm curious about this statement. This is the cluster resetting. I've seen it when I've had the batteries disconnected, or otherwise had a very low voltage situation.

Is this some sort of electrical problem?
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

Top 10 Fords at 2026 Carlisle Ford Nationals

 Joe Kucinski
story-1

3 Best / 3 Worst Parts of Modern Ford Ownership

 Brett Foote
story-2

10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

 Pouria Savadkouei
story-3

Every 2026 Ford Engine Explained

 Brett Foote
story-4

10 Ugly Ford Trucks That We Still Kinda Love

 Joe Kucinski
story-5

10 Things Every Truck Owner NEEDS (2026 Edition)

 Michael S. Palmer
story-6

Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

 Verdad Gallardo
story-7

Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

 Joe Kucinski
story-8

2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

 Brett Foote
story-9

Top 10 Ford Truck Tragedies

 Joe Kucinski
Old Jun 13, 2010 | 05:14 PM
  #9  
adamtheman16's Avatar
adamtheman16
Senior User
Joined: Apr 2005
Posts: 357
Likes: 0
From: Anchorage, Alaska
Originally Posted by cheezit
sorry but this is not really correct. it is possible to have a leak that is excessive to the point in the high pressure system to reduce base oil pressure to less then 5-7 psi to trigger the swich. hence the reason to varifiy base pressure and flow as I have already stated. wich is to remove the oil filter and varify it via visual inspection. Ive been down this road more times then I can count. its easy, and its quick.
You do have a good point there...verifying flow before the filter is a good way to know you have a pumping LPOP. How much is enough?

I am used to working on trucks that have an oil pressure sensor to give me pressure, not a switch to tell me theres at least 7 psi. It's hard to not mix the two up! Stupid Idiot gauges!

So now you have checked flow via filter housing:
- You don't have it. LPOP or low pressure oil system problem.
- You do have flow. So you have flow, but not enough pressure to equal or exceed 7 psi, because the gauge isn't triggered by the switch. You check pressure and you have 5 psi. You can't tell if the high pressure system works, cause you only have 5 psi low pressure. So is the leak in the high pressure side, or the low pressure side?

I have never seen a low oil pressure problem caused by a major high pressure leak, so I just wanna know how it happens. I know crazy stuff that you wouldn't think happens...it happens.
 
Reply
Old Jun 13, 2010 | 05:40 PM
  #10  
cheezit's Avatar
cheezit
Post Fiend
15 Year Member
Joined: Oct 2009
Posts: 12,123
Likes: 35
From: N. Fort Worth, tx
Club FTE Silver Member

basicly it goes like this If you can fill the filter housing it what would seem like a normal amout of time say 10-15 seconds at cranking rpm then you are going to be fine on the low side, or that has been my findings anyway.
the base oil pressure for the engine is really low I wanna say spec durring crank is only 10 psi. I would have to go back and dig the spec up to be sure.

this concern is most common in the 03/04 engine when the check ball falls out of the pump.
 
Reply
Old Jun 13, 2010 | 05:50 PM
  #11  
npccpartsman's Avatar
npccpartsman
Hotshot
20 Year Member
Liked
Loved
Community Favorite
Joined: Dec 2003
Posts: 15,369
Likes: 121
From: Stuttgart, Ar
Club FTE Silver Member

Originally Posted by dchamberlain
I'm curious about this statement. This is the cluster resetting. I've seen it when I've had the batteries disconnected, or otherwise had a very low voltage situation.

Is this some sort of electrical problem?
I'm really curious about that too, especially having no codes stored, or no codes able to be read by his code reader. It's possible that the dash gauge is simply not reading anymore from whatever caused the cluster to reset.

To the OP: Do you have a way to read ICP voltage while cranking? That might answer a LOT of questions.
 
Reply
Old Jun 13, 2010 | 06:02 PM
  #12  
cheezit's Avatar
cheezit
Post Fiend
15 Year Member
Joined: Oct 2009
Posts: 12,123
Likes: 35
From: N. Fort Worth, tx
Club FTE Silver Member

I missed that for some odd reason. this would be an indactaion of the pcm resetting.
 
Reply
Old Jun 13, 2010 | 06:07 PM
  #13  
bismic's Avatar
bismic
Fleet Owner
Community Builder
Liked
Loved
Community Favorite
Joined: Nov 2003
Posts: 27,916
Likes: 3,635
Club FTE Gold Member
Originally Posted by cheezit
basicly it goes like this If you can fill the filter housing it what would seem like a normal amout of time say 10-15 seconds at cranking rpm then you are going to be fine on the low side, or that has been my findings anyway.
the base oil pressure for the engine is really low I wanna say spec durring crank is only 10 psi. I would have to go back and dig the spec up to be sure.

this concern is most common in the 03/04 engine when the check ball falls out of the pump.
I have also heard of it with a catastrophic failure of the stc fitting.

Since the OP doesn't have an early year model truck, I did not think to mention the check ball failure.
 
Reply
Old Jun 13, 2010 | 06:10 PM
  #14  
cheezit's Avatar
cheezit
Post Fiend
15 Year Member
Joined: Oct 2009
Posts: 12,123
Likes: 35
From: N. Fort Worth, tx
Club FTE Silver Member

Originally Posted by bismic
I have also heard of it with a catastrophic failure of the stc fitting.

Since the OP doesn't have an early year model truck, I did not think to mention the check ball failure.
correct on both counts. There are other things that can cause the same but those would be the most common.
 
Reply
Old Jun 13, 2010 | 06:15 PM
  #15  
npccpartsman's Avatar
npccpartsman
Hotshot
20 Year Member
Liked
Loved
Community Favorite
Joined: Dec 2003
Posts: 15,369
Likes: 121
From: Stuttgart, Ar
Club FTE Silver Member

Originally Posted by cheezit
I missed that for some odd reason. this would be an indactaion of the pcm resetting.
Which might also be the reason no codes were found originally? I wonder if this also caused a failure of the dash oil pressure gauge, although unlikely. Maybe some kind of electrical surge????? Just throwing ideas out here.
 
Reply



All times are GMT -5. The time now is 10:24 AM.

story-0
Top 10 Fords at 2026 Carlisle Ford Nationals

Slideshow: Top 10 Fords at 2026 Ford Nationals

By Joe Kucinski | 2026-06-09 11:10:08


VIEW MORE
story-1
3 Best / 3 Worst Parts of Modern Ford Ownership

Based on years of owning multiple modern Ford products.

By Brett Foote | 2026-06-09 10:53:36


VIEW MORE
story-2
10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

SPONSORED: From muddy boots to rain-soaked cargo, these upgrades address some of the most common frustrations Ford truck owners face every day.

By Pouria Savadkouei | 2026-06-08 18:50:34


VIEW MORE
story-3
Every 2026 Ford Engine Explained

Here's everything you need to know about every Ford engine available for the 2026 model year.

By Brett Foote | 2026-06-05 12:58:01


VIEW MORE
story-4
10 Ugly Ford Trucks That We Still Kinda Love

Slideshow: 10 ugly Ford trucks that we still kinda love.

By Joe Kucinski | 2026-06-03 09:51:16


VIEW MORE
story-5
10 Things Every Truck Owner NEEDS (2026 Edition)

Slideshow: the best gifts for dads & grads

By Michael S. Palmer | 2026-06-03 15:43:58


VIEW MORE
story-6
Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-06-03 11:38:36


VIEW MORE
story-7
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-8
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE
story-9
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE