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Fan Noise?

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Old Jun 3, 2010 | 11:09 AM
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Fan Noise?

I searched and didnt really find what I was looking for so if this thread already exists just point me there and I'll move on along.

Have an 02 F250 just recently removed big tires and wheels which is probably the reason I have never heard this before or maybe it just started. Tuesday while driving home pulling a travel trailer about 6K lbs and 97 degrees outside I kept hearing what sounded like a fan coming on. Didnt really seem to be RPM related as I would be holding a pretty consistent 70mph. The noise would be there for a little while and cut off. It sounded more like a fan coming on and off rather something to do with the turbo but I cant be certain. Any ideas what this might be that Im hearing.
 
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Old Jun 3, 2010 | 11:13 AM
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I'm gonna go out on a limb here and guess, um fan
 
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Old Jun 3, 2010 | 11:16 AM
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OK I deserve that one....I guess what Im asking is what fan would be coming on and off and is it more pronounced with the 6637 filter?
 
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Old Jun 3, 2010 | 11:22 AM
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Seriously, runnin 70 with a 6k trailor at 97 degrees will definitely engage your fan clutch and you quite possibly didnt notice this with tire noise, and the fan noise is independant of your 6637, which I understand has an additional noise all it's own.
 
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Old Jun 3, 2010 | 11:29 AM
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The fan will cycle on and off as needed and usually does while towing, especially if you've got the a/c going at the same time. It sounds like a kind of roaring, right? These things move a lot of air and make some noise.
 
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Old Jun 3, 2010 | 11:31 AM
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Roaring is exactly what it sounds like. Just wanted to make sure this is normal and I should not be looking for something to check or replace.
 
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Old Jun 3, 2010 | 11:43 AM
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Yup, thats normal. Just the fan doing what it does. Don't be afraid to ask about any other noises. These trucks make plenty of them
 
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Old Jun 3, 2010 | 01:02 PM
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Originally Posted by spunout
OK I deserve that one....I guess what Im asking is what fan would be coming on and off and is it more pronounced with the 6637 filter?
Below is a summary from the Ford Service Manual for testing the fan clutch ...and as you can see when the engine compartment temperature reaches 205*F the fan clutch fully engages and provides a maximum fan speed ...and just remember each time you hear the fan come on that your turbo is ingesting 205*F air instead of the much cooler ambient air it could be receiving from a cold-air intake ...and that hotter intake air causes the EGT to increase ...and that higher EGT causes the turbo's exhaust housing to radiate even more heat into the engine compartment ...and that due to your hot-air intake some of this heat gets sucked right back into the turbo ...and that this feedback loop continues to increase the engine compartment temperature until it reaches 205*F and the fan clutch fully engages!

Fan Clutch Test ...Maximum Speed Requirement...

1) Block off areas on each side of the radiator in the engine compartment and the front of the radiator grille. This will raise the temperature of the air striking the fan clutch and should cause the fan blade to operate at maximum speed.

2) Start the engine and run it at approximately 1,500 rpm until the normal operating temperature has been achieved.

3) Place the climate control function selector switch in the MAX A/C position and the blower motor switch in the HI position.

4) Adjust the strobe to 3,600 rpm for 7.3L diesel engines and adjust the engine speed until the strobe light flash and the water pump pulley mark are synchronized.

5) NOTE: The temperature of the air hitting the fan clutch should be above 96°C (205°F) for maximum fan speed.

6) If the fan blade speed is less than 2,850 rpm on 7.3L engines, install a new fan clutch.

Here's the complete version...

Originally Posted by danskool
...This help? found this out of my Service Manual ...Fan Clutch Test

Spin the fan blade (8600) by hand. A light resistance should be felt. If there is no resistance or very high resistance, the minimum and maximum fan speeds must be checked as follows:

Fan Clutch Test—Minimum Speed Requirement
Use a suitable marker to mark the water pump pulley (8509), one of the fan blade retaining bolts and the crankshaft pulley (6312).
Connect a tachometer to the engine.
Install a throttle adjusting tool.
Connect the Digital Photoelectric Tachometer.
WARNING: To avoid the possibility of personal injury or damage to the vehicle, do not operate the engine until the fan blade has been first examined for possible cracks and separation.

Start the engine and run it at approximately 1,500 rpm until the normal operating temperature has been achieved.
Operate the strobe light at 4,320 rpm for 5.4L and 6.8L engines and 3600 rpm for 7.3L diesel engines, and aim it at the water pump pulley. Adjust the engine speed until the light flash and the water pump pulley mark are synchronized.
Aim the strobe light at the fan blade bolts. Adjust the strobe light until the light flash is synchronized with the marked fan blade bolt (the fan blade appears to stand still).
The fan blade speed must not be greater than 1,900 rpm on 5.4L engines and 2,000 rpm on 6.8L and 7.3L engines.
Turn the engine off.
If the fan blade speed was greater than 1,900 rpm (on 5.4L) (on diesel engines and 6.8L, 2,000 rpm), install a new fan clutch (8A616).

Fan Clutch Test—Maximum Speed Requirement
Perform Steps 1 through 5 of the Fan Clutch Test—Minimum Speed Requirement.
NOTE: The temperature of the air hitting the fan clutch should be above 96°C (205°F) for maximum fan speed.

Block off areas on each side of the radiator in the engine compartment and the front of the radiator grille (8200). This will raise the temperature of the air striking the fan clutch and should cause the fan blade to operate at maximum speed.
Place the climate control function selector switch in the MAX A/C position and the blower motor switch in the HI position.
Adjust the strobe to 4,320 rpm for 5.4L and 6.8L engines and 3,600 rpm for 7.3L diesel engines.
WARNING: To avoid the possibility of personal injury or damage to the vehicle, do not operate the engine until the fan blade has been first examined for possible cracks and separation.

Start the engine and adjust the engine speed until the strobe light flash and the water pump pulley mark are synchronized.
Aim the strobe light at the fan blade retaining bolts. Adjust the strobe light until the light flash is synchronized with the marked fan blade bolt (the fan blade appears to stand still).
If the fan blade speed is less than 3,600 rpm on 5.4L engines and 3,500 rpm on 6.8L engines, 2,850 rpm on 7.3L engines, install a new fan clutch.
 
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