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1987 - 1996 F150 & Larger F-Series Trucks 1987 - 1996 Ford F-150, F-250, F-350 and larger pickups - including the 1997 heavy-duty F250/F350+ trucks

EFI Upper Intake Manifold Install Tip

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Old Mar 14, 2010 | 11:10 PM
  #1  
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EFI Upper Intake Manifold Install Tip

As I got ready to reinstall the upper intake plenum on my recently purchased '90 F150 5.0, I was dreading the operation. The last gasket installed had been knocked askew when it was done last, with half of it apparently sucked into the motor. I was pretty sure that I would repeat that feat as well - I couldn't see myself getting the upper half lined up and in place on the lower manifold without making the gasket slip out of position. I finally came up with an idea - went to the local True Value and bought a section of 5/16-18 coarse threaded rod and cut off three 2-inch sections. Took the three sections and threaded them finger-tight into the bolt holes in the manifold base, and I had positive locator pegs to guide the upper plenum into place via the mounting bolt ears. Worked like a charm - got the upper plenum perfectly positioned on the first try. After that, just unscrew the threaded rods out and thread in the bolts and tighten. It worked for me!!!
 
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Old Mar 14, 2010 | 11:25 PM
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From: Fort Worth
Good tip. I'll store that one in the memory banks; thanks!
 
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Old Mar 15, 2010 | 09:31 AM
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Yes good tip... studs sre often used in favor of bolts for this very reason.
 
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Old Mar 15, 2010 | 06:12 PM
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Someone blessed me with my engine, it had studs allready in place! Made it nice to get apart and back together without that center bolt issue
 
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Old Mar 15, 2010 | 07:15 PM
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Using studs as a mounting aid is useful for other things like valve covers, water pumps, headers, exhaust manifolds, etc........beats having to do it over after finding out the gasket moved during installation.
 
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