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1994.5 - 1997 7.3L Power Stroke Diesel  

what the difference between the 7.3's?

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Old Dec 20, 2009 | 02:52 PM
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what the difference between the 7.3's?

What is the difference between the 94.5 - 97 7.3 turbo diesl and the 99 - 03 7.3 turbo?
 
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Old Dec 20, 2009 | 03:00 PM
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The engines themselves are basically the same. The 94.5 to 97 has a manual/mechanical fuel pump, smaller turbo, different type of injectors, (single shots), and different IDM' and PCM's to control them. The early 99's are a little different from both of them, but I don't know the specifics. All the engines up to sometime in the year 2000 have forged rods. The later ones have PMR's which don't hold up as good under higher horsepower.

Also, there is about 25hp difference between the older ones and the newer ones. the California models are a little stronger. Manual tranny trucks have 25 more hp than their automatic counterparts.
 
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Old Dec 20, 2009 | 03:04 PM
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Here is a good article on the differences ...

Ford's Power Stroke Diesel History - Diesel Tech - Diesel Power Magazine
 
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Old Dec 20, 2009 | 03:06 PM
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Originally Posted by CampSpringsJohn
The engines themselves are basically the same. The 94.5 to 97 has a manual/mechanical fuel pump, smaller turbo, different type of injectors, (single shots), and different IDM' and PCM's to control them. The early 99's are a little different from both of them, but I don't know the specifics. All the engines up to sometime in the year 2000 have forged rods. The later ones have PMR's which don't hold up as good under higher horsepower.

Also, there is about 25hp difference between the older ones and the newer ones. the California models are a little stronger. Manual tranny trucks have 25 more hp than their automatic counterparts.
Ok thank you but not sure what mean by IDM and PCM. Also are the 94.5 - 97 IdI or derect injection?
 
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Old Dec 20, 2009 | 04:31 PM
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Direct injection

Injector driver module ?
Powertrain control module
 
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Old Dec 20, 2009 | 06:52 PM
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Thanks guys for the info. Now 1 more question, Can I put a chip into the 94.5 -97 engine?
 
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Old Dec 20, 2009 | 07:37 PM
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Originally Posted by dougbrown
Thanks guys for the info. Now 1 more question, Can I put a chip into the 94.5 -97 engine?
Yes. Here are two of the ones most liked by folks here http://www.totaldieselperformance.com/ DP-Tuner
 

Last edited by plowhand; Dec 20, 2009 at 07:37 PM. Reason: spelling
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Old Dec 21, 2009 | 10:46 PM
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The later ones also have a intercooler.
 
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Old Dec 21, 2009 | 10:53 PM
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you are backwards on teh turbo statement, the 94-97's have a larger turbo. thus why we dont have wastegates on them.


but to make it simple,
mecanical vs electric fuel pump.
angle of attack in hpop is different,
intake manifold are larger on sd's
turbo is wastegated on sd
intercoolers on sd's
single shot vs split shot injectors
 
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Old Dec 22, 2009 | 01:01 AM
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X2 what Joe said.
The cool thing is we can add all of the 2000-2003 parts to our trucks. Just need to modify our firewall and make sure to get all of the related parts when we upgrade.
 
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Old Dec 22, 2009 | 09:40 AM
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The reason the 97 Cali models are a little stronger than the other OBS trucks is that they got the larger AB code injectors, 120cc split shots that the early 99's have. The other OBS trucks have AA 90cc single shot injectors.
 
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Old Dec 22, 2009 | 12:53 PM
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Originally Posted by c00nhunterjoe
you are backwards on teh turbo statement, the 94-97's have a larger turbo. thus why we dont have wastegates on them.





but to make it simple,

mecanical vs electric fuel pump.

angle of attack in hpop is different,

intake manifold are larger on sd's(on late '99-'03, Early '99 had same intakes as the OBS)

turbo is wastegated on sd(with diff. compressor wheel and housings and prone to compressor surge)

intercoolers on sd's

single shot vs split shot injectors(single shots were 90cc and splits were 120cc)

pistons- SD had lower intermediate ring groove with bigger ring

crankshaft

SD cam doesn't have the mechanical fuel pump mojig

OBS- 100V IDM..... SD- 120V IDM

OBS pcm reads the MAP by frequency instead of voltage like the SD


i added a few to Joe's list. the SD's had quite a few more changes to them than ppl recognize b/c they are essentially the same engine. the SD pistons will go in these trucks, but SD rings won't work on our pistons. we cant use the SD crank i don't think, but i gotta look at the difference between the 2 b/c the SD's were weighted differently. there may be more differences. i will look.

we can do anything to the OBS that can be done to the SD's. chips, injectors, turbos, regrind cams(gotta use an SD cam), pistons, rods, girdles, etc. hahahaha
 
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Old Dec 22, 2009 | 01:24 PM
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tatsch your list isn't all correct. Only early 99's have 120cc splits, late models have 140cc splits.
Early birds have a 110v IDM, late models have the 120v.
Early 99 compressor wheel, aka wicked wheel, same as OBS
Early 99 has a w/g turbo, but it is physically smaller than the late turbo even though the A/R is the same
 
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Old Dec 22, 2009 | 01:57 PM
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Originally Posted by superduty4x4
tatsch your list isn't all correct. Only early 99's have 120cc splits, late models have 140cc splits.

Early birds have a 110v IDM, late models have the 120v.

Early 99 compressor wheel, aka wicked wheel, same as OBS

Early 99 has a w/g turbo, but it is physically smaller than the late turbo even though the A/R is the same
this is true. got in a hurry since i'm at work. thanks for the correction. not many people know that the crank, pistons(ring grooves), and rings are different though. haha.
 
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Old Dec 23, 2009 | 09:10 AM
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Originally Posted by strokin'_tatsch
this is true. got in a hurry since i'm at work. thanks for the correction. not many people know that the crank, pistons(ring grooves), and rings are different though. haha.
Very true, I wasn't aware of that stuff either. I wonder if the change to the crank came with PMR's? Any chance you have access to an SD forged rod block to compare an OBS, SD forged, and SD PMR crank?
 
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