Notices
1997 - 2003 F150 1997-2003 F150, 1997-1999 F250LD, 7700 & 2004 F150 Heritage
Sponsored by:
Sponsored by: Auxito

catalytic converter problems?

Thread Tools
 
Search this Thread
 
Old Oct 15, 2009 | 06:33 PM
  #1  
muddyford911's Avatar
muddyford911
Thread Starter
|
Senior User
Joined: Feb 2008
Posts: 181
Likes: 0
catalytic converter problems?

when i had my exhaust done i had the shop cut the pipe off just upstream of the muffler and they ran straight pipes back from there. i want it louder so i was wondering if anyone has had any driveability issues with the downstream cat cut off with the O2 sensor bungs installed. im wanting to cut both cats off, and run a flowmaster 49 SI/SI. thanks in advance for any feedback guys! oh yeah, its an 03 5.4
 
Reply
Old Oct 15, 2009 | 07:02 PM
  #2  
n5926g's Avatar
n5926g
Posting Guru
Joined: Oct 2008
Posts: 1,145
Likes: 1
From: Hernando Ms
Leave the cats and 02 sensors alone,they are there for a reason,and if you eliminate them you will GREATLY reduce the performance,and economy of the truck...not to mention itll likely cost you in the long run...my .02..oh yeah...and its not legal
 
Reply
Old Oct 15, 2009 | 07:02 PM
  #3  
BURNSTOUGHFORD's Avatar
BURNSTOUGHFORD
Posting Guru
Joined: May 2006
Posts: 2,486
Likes: 0
From: Iowa
It will be loud, it will cackle a lot.

You will probably get pestered by several forum members about how its illegal and you shouldnt do it, in this thread. Just letting you know.


Oh and you will probably loose some bottom end power. Might gain a few HP at the peak though.
 
Reply
Old Oct 16, 2009 | 06:55 AM
  #4  
redwood's Avatar
redwood
Elder User
Joined: Jun 2004
Posts: 747
Likes: 2
From: Pelahatchie, MS
If you want it louder, shorten the pipes. Leave the cats alone, weld in a couple of glass packs with turn downs right where the stock muffler was and you'll get all the noise you want...
 
Reply
Old Oct 16, 2009 | 06:59 AM
  #5  
n5926g's Avatar
n5926g
Posting Guru
Joined: Oct 2008
Posts: 1,145
Likes: 1
From: Hernando Ms
Originally Posted by redwood
If you want it louder, shorten the pipes. Leave the cats alone, weld in a couple of glass packs with turn downs right where the stock muffler was and you'll get all the noise you want...
What he said!
 
Reply
Old Oct 16, 2009 | 08:27 AM
  #6  
KhanTyranitar's Avatar
KhanTyranitar
Postmaster
Joined: Oct 2009
Posts: 3,432
Likes: 7
How sure are you that your truck isn't already ultra loud. Ford has built a lot of sound deadening into their trucks, probably more than any other automaker. Even the steel they use deadens sound. I know you want to be able to hear it when you are driving, but remember that the stock sound deadening installed in the cab will make anything you do seem quieter that it really is.

I second the glasspacks idea. Leave the stock cats alone, modifying them is a last resort.
 
Reply
Old Oct 16, 2009 | 03:23 PM
  #7  
Big Greenie's Avatar
Big Greenie
Temporarily Deactivated
Joined: Aug 2009
Posts: 969
Likes: 1
I guess I haven't looked that close at the exhaust near the cats. If you have the O2 sensor pre cats and you cut the cats off, the truck will still run fine. If there is an O2 sensor after the first cat, you had better leave it there or risk major driveability issue, unless you can get the computer reprogrammed to read the new O2 values.

I have found that fuel injected vehicles using O2 sensors to monitor and correct mixtures generally run very clean even without the cats in place. Illegal? Yes. Harmful? Not as much as some would like us to think.
 
Reply
Old Oct 16, 2009 | 04:54 PM
  #8  
redwood's Avatar
redwood
Elder User
Joined: Jun 2004
Posts: 747
Likes: 2
From: Pelahatchie, MS
On an OBDII system, there is an O2 sensor fore and aft of the lead cat on each bank. It uses the readings from the lead sensor to check a/f mixture and the readings from both to ensure that the catalyst is still doing its job. There should be 4 cats on the truck, 2 on each bank.
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

Top 10 Ford Truck Tragedies

 Joe Kucinski
story-1

AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

 Brett Foote
story-2

Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

 Michael S. Palmer
story-3

Ford's 2001 Explorer Sportsman Concept Looks For a New Home

 Verdad Gallardo
story-4

10 Best Ford Truck Engines We Miss the Most!

 Joe Kucinski
story-5

2026 Shelby F-150 Off-Road: Better Than a Raptor R?

 Brett Foote
story-6

2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

 Michael S. Palmer
story-7

10 Most Surprising 2026 Ford Truck Features!

 Joe Kucinski
story-8

Top 10 Ford Trucks Coming to Mecum Indy 2026

 Brett Foote
story-9

5 Best / 5 Worst Ford Truck Wheels of All Time

 Joe Kucinski
Old Oct 16, 2009 | 06:13 PM
  #9  
muddyford911's Avatar
muddyford911
Thread Starter
|
Senior User
Joined: Feb 2008
Posts: 181
Likes: 0
from my understanding, cats are only used to burn up excess hydrocarbons, and oxides of nitrogen, and shouldnt affect the amount of oxygen (or lack of oxygen) in the system. the O2 sensors contain zirconium oxide which reacts with oxygen to produce a dc voltage usually between .1 and .9 volts. anyways, in theory the O2 sensors should operate the same with or without the cats installed. i was just trying to see if anyone actually had any problems with performance. i know it will be extremely loud without cats and will have a huge lack of back pressure which is why i still want to have a muffler. khan your right about the sound dampening. in 2003 ford went to the extra mile and reduced the interior noise substantially. however i have heard the exhaust from the outside and still am not pleased. i want it to sound raspy, but not like straight pipes. i think the muffler will cut down on alot of the popping and add enough back pressure to keep good low end torque.
 
Reply
Old Oct 16, 2009 | 06:47 PM
  #10  
papajoemrt's Avatar
papajoemrt
Elder User
Joined: Nov 2007
Posts: 768
Likes: 0
From: Michigan
I did what redwood said to do shorten the pipes to turn downs, except i put a flowmaster on without research and would have rather put something on there that is not notorious for rusting out. could have pipe cut to get muffler closer to cab but then you risk the fumes getting in.

Could add headers, short or long tube, to get more sound out of it too but that is obviously more money and a bigger pita.
 
Reply
Old Oct 17, 2009 | 09:38 AM
  #11  
KhanTyranitar's Avatar
KhanTyranitar
Postmaster
Joined: Oct 2009
Posts: 3,432
Likes: 7
The cats consume the unused hydrocarbons and in the process produce heat. This causes the gases to expand and accelerate as they pass through the catalyst. This creates a positive induction that increases power output and fuel economy so long as the cat is working properly. Remove the catalyst, you loose bottom end torque, and your gas mileage may drop off.
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
oasisbenk
1999 - 2003 7.3L Power Stroke Diesel
15
Jun 13, 2014 01:24 PM
Midnite1987
6.0L Power Stroke Diesel
5
Mar 26, 2014 08:23 PM
osu711
1994.5 - 1997 7.3L Power Stroke Diesel
5
Oct 22, 2013 08:00 PM
Island'r
Exhaust Systems
4
Jun 7, 2013 09:39 PM
4020FarmBoy
Small Block V8 (221, 260, 289, 5.0/302, 5.8/351W)
4
Sep 11, 2008 12:43 PM




All times are GMT -5. The time now is 08:01 AM.

story-0
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE
story-1
AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

And it might be even better than that.

By Brett Foote | 2026-05-18 19:26:42


VIEW MORE
story-2
Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

Slideshow: Does lowering an F-150 Lobo RUIN the ride quality?

By Michael S. Palmer | 2026-05-18 19:20:37


VIEW MORE
story-3
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-4
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE
story-5
2026 Shelby F-150 Off-Road: Better Than a Raptor R?

Slideshow: first look at the 810 hp 2026 Shelby F-150 Off-Road!

By Brett Foote | 2026-05-12 12:50:07


VIEW MORE
story-6
2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

Slideshow: Everything You Need to Know about the 2027 Super Duty Carhartt Package!

By Michael S. Palmer | 2026-05-07 17:51:06


VIEW MORE
story-7
10 Most Surprising 2026 Ford Truck Features!

Slideshow: 10 most surprising Ford truck options/features in 2026.

By Joe Kucinski | 2026-05-05 11:17:22


VIEW MORE
story-8
Top 10 Ford Trucks Coming to Mecum Indy 2026

Slideshow: Here are the top 10 Fords coming to Mecum Indy 2026.

By Brett Foote | 2026-05-04 13:49:49


VIEW MORE
story-9
5 Best / 5 Worst Ford Truck Wheels of All Time

Slideshow: The 5 best and 5 worst Ford truck wheels of all time

By Joe Kucinski | 2026-04-29 16:49:01


VIEW MORE