Notices
1987 - 1996 F150 & Larger F-Series Trucks 1987 - 1996 Ford F-150, F-250, F-350 and larger pickups - including the 1997 heavy-duty F250/F350+ trucks

Motor moves, window doesn't.

Thread Tools
 
Search this Thread
 
Old Aug 19, 2009 | 05:33 AM
  #16  
Boz86's Avatar
Boz86
Mountain Pass
20 Year Member
Joined: Sep 2005
Posts: 192
Likes: 1
From: Tampa Bay, Florida
Originally Posted by 86F150302
My driver side is doing the same. I went to buy the "gear kit" and they are $29.99 locally. Went on Ebay and found a brand new motor (not rebuilt) for $28.00 shipped.

So when I get paid tomorrow im going to order the whole new motor.
I ended up buying a new Dorman motor after the NAPA rebuilt one I installed didn't work.

I'd rather put a new motor in that keep hassling with rebuilts that don't last as long.
 
Reply
Old Aug 31, 2009 | 10:47 PM
  #17  
Sycostang67's Avatar
Sycostang67
Thread Starter
|
Lead Driver
20 Year Member
Liked
Loved
Joined: Dec 2002
Posts: 5,491
Likes: 16
From: Kuna ID
I finally got this fixed, we carried a new gear at work for $18. When I took the old gear out, I noticed it wasn't actually a gear that was ruined. There is a large plastic gear on one side and a small metal gear on the other side. They are connected by three plastic ***** or blocks. I'm not sure what they were since I had nothing left but plastic bits. Strangely enough, my new gear and old gear were completely different diameters and the new metal gear was twice as thick as the old one. I was able to separate the new assembly which had solid rubber blocks and use them to connect my old gears. Everything works as it should now.
 
Reply
Old Sep 1, 2009 | 12:31 AM
  #18  
86F150302's Avatar
86F150302
Postmaster
Joined: Dec 2007
Posts: 3,052
Likes: 1
From: Jacksonville FL
Those rubber blocks are called "Window Regulator Gear Plugs" I just bought a set today from AutoZone for $7.99

Part # 74410

If anyone else needs them.
 
Reply
Old Sep 1, 2009 | 11:10 AM
  #19  
Sycostang67's Avatar
Sycostang67
Thread Starter
|
Lead Driver
20 Year Member
Liked
Loved
Joined: Dec 2002
Posts: 5,491
Likes: 16
From: Kuna ID
Thats a handy bit of info.
 
Reply
Old Sep 1, 2009 | 03:29 PM
  #20  
Eddiec1564's Avatar
Eddiec1564
Cargo Master
15 Year Member
Joined: Mar 2007
Posts: 2,935
Likes: 34
From: Arcadia, Fla
I used 3/8's nuts in place of those plastic rollers, never had a problem again them turing into plastic bits! Been 10 years on them no issues at all.
 
Reply
Old Sep 1, 2009 | 07:18 PM
  #21  
86F150302's Avatar
86F150302
Postmaster
Joined: Dec 2007
Posts: 3,052
Likes: 1
From: Jacksonville FL
Originally Posted by Eddiec1564
I used 3/8's nuts in place of those plastic rollers, never had a problem again them turing into plastic bits! Been 10 years on them no issues at all.
Did the nut trick make your window clunk when all the way up or down? Only reason I didn't do that is I heard it makes your window motor alot noisier.
 
Reply
Old Sep 1, 2009 | 10:41 PM
  #22  
Sycostang67's Avatar
Sycostang67
Thread Starter
|
Lead Driver
20 Year Member
Liked
Loved
Joined: Dec 2002
Posts: 5,491
Likes: 16
From: Kuna ID
The gear plugs I got from the new gear were solid rubber, just flexible enough for me to squeeze the metal gear into the plastic one. I dont see them failing the same way the plastic ones did.
 
Reply
Old Sep 2, 2009 | 03:18 PM
  #23  
Eddiec1564's Avatar
Eddiec1564
Cargo Master
15 Year Member
Joined: Mar 2007
Posts: 2,935
Likes: 34
From: Arcadia, Fla
Originally Posted by 86F150302
Did the nut trick make your window clunk when all the way up or down? Only reason I didn't do that is I heard it makes your window motor alot noisier.

Nope, as long as they are the same size as those rollers, no clunking. Now in my car, the 3/8's nuts were little smaller than those rollers, so it does clunk!
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

Top 10 Ford Truck Tragedies

 Joe Kucinski
story-1

AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

 Brett Foote
story-2

Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

 Michael S. Palmer
story-3

Ford's 2001 Explorer Sportsman Concept Looks For a New Home

 Verdad Gallardo
story-4

10 Best Ford Truck Engines We Miss the Most!

 Joe Kucinski
story-5

2026 Shelby F-150 Off-Road: Better Than a Raptor R?

 Brett Foote
story-6

2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

 Michael S. Palmer
story-7

10 Most Surprising 2026 Ford Truck Features!

 Joe Kucinski
story-8

Top 10 Ford Trucks Coming to Mecum Indy 2026

 Brett Foote
story-9

5 Best / 5 Worst Ford Truck Wheels of All Time

 Joe Kucinski
Old Sep 3, 2009 | 12:37 AM
  #24  
Sycostang67's Avatar
Sycostang67
Thread Starter
|
Lead Driver
20 Year Member
Liked
Loved
Joined: Dec 2002
Posts: 5,491
Likes: 16
From: Kuna ID
I just found those gear plugs at my work, same part number too. I'm thinking I will buy them, put them in the gear I already bought and return it to get my $20 back. That way I am only out the $7 for the plugs.
 
Reply
Old Sep 3, 2009 | 02:41 AM
  #25  
86F150302's Avatar
86F150302
Postmaster
Joined: Dec 2007
Posts: 3,052
Likes: 1
From: Jacksonville FL
Just put mine in tonight. Worked perfect
 
Reply
Old Sep 3, 2009 | 04:03 AM
  #26  
86F150302's Avatar
86F150302
Postmaster
Joined: Dec 2007
Posts: 3,052
Likes: 1
From: Jacksonville FL
Before


After
 
Reply
Old Sep 3, 2009 | 05:48 AM
  #27  
NumberDummy's Avatar
NumberDummy
Ford Parts Specialist
Joined: Nov 2006
Posts: 88,826
Likes: 784
From: Simi Valley, CA
Club FTE Gold Member
Originally Posted by andym
You can also go to Ford and get a rebuild kit for the motor. I've had to do this twice to my Bronco, once for the driver's side, once for the rear window.
This is what Ford sells, it's not a rebuild kit per se, as it only replaces the plastic drive gear that is notorious for stripping.

DOAZ62234A24B .. Power Window Motor Gear Kit

MSRP: $31.60 // FTE sponsor: Y2KFORDPARTS.COM price: $22.75.

Note: This kit is also available from parts stores, but...there are TWO different kits.

You want the kit that fits 1970 and later, not the kit that fits 1965/69.
---------------------------------------------------------------------
The plastic window roller has nothing to do with the window motor. It's present whether you have power windows...or not.

The roller attaches to a stud on the window regulator's arm, then fits into the channel that's attached to the door glass.

What usually happens: The roller breaks, the window jams up in the channel, or falls down into the door.

D6AZ5323240A .. Window Roller / Use with or without power windows.

Fits: 1980/91 F100/350, Bronco, Econoline / 1976 and later passenger cars.

MSRP: $7.88 // Y2KFORDPARTS.COM price: $5.68.

1992 and later F150/350, Bronco, Econoline: The roller is not available by itself, it only comes with the window regulator.
 
Reply
Old Sep 3, 2009 | 10:09 AM
  #28  
Sycostang67's Avatar
Sycostang67
Thread Starter
|
Lead Driver
20 Year Member
Liked
Loved
Joined: Dec 2002
Posts: 5,491
Likes: 16
From: Kuna ID
Thats exactly what mine looked like, nothing but bits.
 
Reply
Old Sep 3, 2009 | 02:45 PM
  #29  
Eddiec1564's Avatar
Eddiec1564
Cargo Master
15 Year Member
Joined: Mar 2007
Posts: 2,935
Likes: 34
From: Arcadia, Fla
Make sure you grease the gear really good, that old dried out stuff is not much help. On one of my window motor's it was hard as a rock!
 
Reply
Old Sep 3, 2009 | 03:09 PM
  #30  
NumberDummy's Avatar
NumberDummy
Ford Parts Specialist
Joined: Nov 2006
Posts: 88,826
Likes: 784
From: Simi Valley, CA
Club FTE Gold Member
The Ford p/window gear kit comes with a bottle of grease.
 
Reply



All times are GMT -5. The time now is 07:17 PM.

story-0
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE
story-1
AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

And it might be even better than that.

By Brett Foote | 2026-05-18 19:26:42


VIEW MORE
story-2
Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

Slideshow: Does lowering an F-150 Lobo RUIN the ride quality?

By Michael S. Palmer | 2026-05-18 19:20:37


VIEW MORE
story-3
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-4
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE
story-5
2026 Shelby F-150 Off-Road: Better Than a Raptor R?

Slideshow: first look at the 810 hp 2026 Shelby F-150 Off-Road!

By Brett Foote | 2026-05-12 12:50:07


VIEW MORE
story-6
2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

Slideshow: Everything You Need to Know about the 2027 Super Duty Carhartt Package!

By Michael S. Palmer | 2026-05-07 17:51:06


VIEW MORE
story-7
10 Most Surprising 2026 Ford Truck Features!

Slideshow: 10 most surprising Ford truck options/features in 2026.

By Joe Kucinski | 2026-05-05 11:17:22


VIEW MORE
story-8
Top 10 Ford Trucks Coming to Mecum Indy 2026

Slideshow: Here are the top 10 Fords coming to Mecum Indy 2026.

By Brett Foote | 2026-05-04 13:49:49


VIEW MORE
story-9
5 Best / 5 Worst Ford Truck Wheels of All Time

Slideshow: The 5 best and 5 worst Ford truck wheels of all time

By Joe Kucinski | 2026-04-29 16:49:01


VIEW MORE