Notices
6.0L Power Stroke Diesel 2003 - 2007 F250, F350 pickup and F350+ Cab Chassis, 2003 - 2005 Excursion and 2003 - 2009 van

Maybe Alternator

Thread Tools
 
Search this Thread
 
Old Jul 20, 2009 | 06:30 PM
  #16  
PETE'S_6.0PSD's Avatar
PETE'S_6.0PSD
Postmaster
Joined: Sep 2006
Posts: 3,048
Likes: 1
i know what you mean , trouble never travel alone , they ALWAYS bring a friends to the party...
 
Reply
Old Jul 20, 2009 | 06:32 PM
  #17  
toolman05kr's Avatar
toolman05kr
Senior User
Joined: Oct 2005
Posts: 465
Likes: 1
From: Nesconset NY
Originally Posted by PETE'S_6.0PSD
i know what you mean , trouble never travel alone , they ALWAYS bring a friends to the party...
LMAO, yep I know it well
 
Reply
Old Jul 20, 2009 | 06:52 PM
  #18  
tex25025's Avatar
tex25025
Thread Starter
|
Post Fiend
Joined: Oct 2005
Posts: 10,626
Likes: 7
From: Plano TX and Brentwood TN
Originally Posted by toolman05kr
When you start, the volts can be as low as 11.5 at the battery, (guages usually read about 3/4 volt lower because your tapping off a key on-off line)
Mine read almost down to 10 volts on some days. What would they be if I'm using the volts from the OBD-II reading? I'm fixing to do that in a bit.


Originally Posted by toolman05kr
after 90 to 120 seconds it should jump the voltage to 14.1 or better and the amps should drop at the same time. 30 amps or lower at this stage is normal. Let me know how you make out.
I've never gotten better then 13.8 at any time that I've owned the truck and I've owned the truck since it had 20 miles on it and that was well over 120k miles ago.
 
Reply
Old Jul 20, 2009 | 06:55 PM
  #19  
PETE'S_6.0PSD's Avatar
PETE'S_6.0PSD
Postmaster
Joined: Sep 2006
Posts: 3,048
Likes: 1
since you taking the voltage at OBD port you might be up to .75v off- lower, than your voltage at the batteries.
13.8 would be fine , but 13 is not good....
 
Reply
Old Jul 20, 2009 | 07:00 PM
  #20  
bismic's Avatar
bismic
Fleet Owner
Community Builder
Liked
Loved
Community Favorite
Joined: Nov 2003
Posts: 27,919
Likes: 3,637
Club FTE Gold Member
Evan - Sarge and I have been talking to Ohio Generator about an aftermarket heavy-duty alternator - price around $500. Let me know if you want more info.

edit:
6G large case alt.
press fit high amp rectifier and diodes
225-245 peak amps
100-110 at idle
They use the stock charge wire and we are required to add a 4 gauge wire to the primary battery so all the current doesnt enter the fuse block.
They all come with a dyno sheet for all rpms, 1 yr. warranty made in the USA.
 
Reply
Old Jul 20, 2009 | 07:06 PM
  #21  
toolman05kr's Avatar
toolman05kr
Senior User
Joined: Oct 2005
Posts: 465
Likes: 1
From: Nesconset NY
Originally Posted by tex25025
Mine read almost down to 10 volts on some days. What would they be if I'm using the volts from the OBD-II reading? I'm fixing to do that in a bit.
I think the obd should be a little higher, 10 to 10.5 is what I get on my truck if I park it for more then a few days.




I've never gotten better then 13.8 at any time that I've owned the truck and I've owned the truck since it had 20 miles on it and that was well over 120k miles ago.
The regulators on these alternators are tempature sensitive, the higher the temp, the lower the voltage. In texas 13.8 is probably normal where up north here 14 to 14.2 can be normal. Now, with 120K on the truck, if this is the origional alternator, the brushes have more then likely wore thru the rotor slip ring, It's the most common failure we see on these alternators and it usually happens well before 100k.
 
Reply
Old Jul 20, 2009 | 07:33 PM
  #22  
bismic's Avatar
bismic
Fleet Owner
Community Builder
Liked
Loved
Community Favorite
Joined: Nov 2003
Posts: 27,919
Likes: 3,637
Club FTE Gold Member
Originally Posted by toolman05kr
The regulators on these alternators are tempature sensitive, the higher the temp, the lower the voltage. In texas 13.8 is probably normal where up north here 14 to 14.2 can be normal. Now, with 120K on the truck, if this is the origional alternator, the brushes have more then likely wore thru the rotor slip ring, It's the most common failure we see on these alternators and it usually happens well before 100k.
+1 ........ The best I do is 13.8V to 13.9V (way down South)
 
Reply
Old Jul 20, 2009 | 07:36 PM
  #23  
tex25025's Avatar
tex25025
Thread Starter
|
Post Fiend
Joined: Oct 2005
Posts: 10,626
Likes: 7
From: Plano TX and Brentwood TN
Originally Posted by toolman05kr
The regulators on these alternators are tempature sensitive, the higher the temp, the lower the voltage. In texas 13.8 is probably normal where up north here 14 to 14.2 can be normal.
I'm a 6th generation native texan, however, I live in the great yankee state of TN now.



Originally Posted by toolman05kr
Now, with 120K on the truck, if this is the origional alternator, the brushes have more then likely wore thru the rotor slip ring, It's the most common failure we see on these alternators and it usually happens well before 100k.
Original one.
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

This Hennessey Takes the Expedition Tremor's Off-Roading Capability to the Next Level

 Verdad Gallardo
story-1

Top 10 Fords at 2026 Carlisle Ford Nationals

 Joe Kucinski
story-2

3 Best / 3 Worst Parts of Modern Ford Ownership

 Brett Foote
story-3

10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

 Pouria Savadkouei
story-4

Every 2026 Ford Engine Explained

 Brett Foote
story-5

10 Ugly Ford Trucks That We Still Kinda Love

 Joe Kucinski
story-6

10 Things Every Truck Owner NEEDS (2026 Edition)

 Michael S. Palmer
story-7

Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

 Verdad Gallardo
story-8

Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

 Joe Kucinski
story-9

2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

 Brett Foote
Old Jul 20, 2009 | 08:11 PM
  #24  
toolman05kr's Avatar
toolman05kr
Senior User
Joined: Oct 2005
Posts: 465
Likes: 1
From: Nesconset NY
Originally Posted by tex25025
I'm a 6th generation native texan, however, I live in the great yankee state of TN now.

13.8 to 14.2, is good



Original one.
at 120K that alternator does not owe you a dime.
 
Reply
Old Jul 20, 2009 | 08:23 PM
  #25  
toolman05kr's Avatar
toolman05kr
Senior User
Joined: Oct 2005
Posts: 465
Likes: 1
From: Nesconset NY
tex if you want, I can help you with an alternator, give me a call tomorow if you need.
 
Reply
Old Jul 20, 2009 | 08:28 PM
  #26  
tex25025's Avatar
tex25025
Thread Starter
|
Post Fiend
Joined: Oct 2005
Posts: 10,626
Likes: 7
From: Plano TX and Brentwood TN
Originally Posted by toolman05kr
at 120K that alternator does not owe you a dime.
Not really want I want to hear, but I can understand that.

Well I just did Key On, Engine Off readings. I used Autoenginuity to pull from the OBD port, a hand held volt meter and my analog gauge.

The software and the hand held were both telling me at best with just the key on I got 11.88 and my analog gauge was given me just a smidgeon of antique beige between the needle and 12, so I'm going to take that as close to 11.88. I have to run some errands tomorrow and I'll try to datalog all my readings from just key on, to cranking to driving down the road and I'll post back on that. What has me worried are my readings right after cranking and while driving down the road, I have a wide sweep of readings off my analog gauge.

I was kinda surprised with the reading I was getting from the port. I was expecting a lower reading due to all the wire that current had to travel thru, but it was pretty damn close to the same from all three sources and two tap right into the battery.
 
Reply
Old Jul 20, 2009 | 08:34 PM
  #27  
toolman05kr's Avatar
toolman05kr
Senior User
Joined: Oct 2005
Posts: 465
Likes: 1
From: Nesconset NY
Ok, let me know, talk to you tomorrow,
 
Reply
Old Jul 20, 2009 | 09:04 PM
  #28  
desertt5's Avatar
desertt5
Senior User
Joined: Jun 2009
Posts: 390
Likes: 0
From: ABQ
Just went throught this. One easy thing to check before you fork out cash for a new alt is the connector that plugs into your alternator. I replaced my alt and was still getting under 13 volts constantly.

The wire side connectors inside the plug had spread just enough to not send the signal for the alt to charge.

I am in 90* and have only seen 14 volts once. I usually run in the 13's once started and running.
 
Reply
Old Jul 20, 2009 | 09:13 PM
  #29  
tex25025's Avatar
tex25025
Thread Starter
|
Post Fiend
Joined: Oct 2005
Posts: 10,626
Likes: 7
From: Plano TX and Brentwood TN
Well here is the deal. I went ahead and did one of my errands today, did a quick trip to walgreens.

Amb. Temps: 68-70 according to a/c control computer
Trip: about 11 miles(it did get up to normal operating temp according to both ECT gauges)

Analog gauge was actually giving me the lowest reading. The best that it got to was 12.5-12.6. If I was stopped at a light it then shot down to 12, so it wasn't consistent.

According to the OBD-II port, the best that I saw was 13.25, the vast majority of the time it was 12.7-12.8 according to the csv sheets that I created by datalogging the trip.
 
Reply
Old Aug 2, 2009 | 08:41 AM
  #30  
PETE'S_6.0PSD's Avatar
PETE'S_6.0PSD
Postmaster
Joined: Sep 2006
Posts: 3,048
Likes: 1
well Tex, put me on the same list of failed alternators.
the truck berly started this am. i get 12.5v while truck is running on the batteries, and they drop below 12v next morning . and lower than that when GP are on.....
so time for new alternator and maybe batteries..... i have to do it before Carlisle....
 
Reply



All times are GMT -5. The time now is 01:59 AM.

story-0
This Hennessey Takes the Expedition Tremor's Off-Roading Capability to the Next Level

Slideshow: The VelociRaptor Expedition gains a lift, upgraded suspension, Brembo brakes, and trail-ready equipment while retaining the stock 440-horsepower EcoBoost V6.

By Verdad Gallardo | 2026-06-12 11:01:55


VIEW MORE
story-1
Top 10 Fords at 2026 Carlisle Ford Nationals

Slideshow: Top 10 Fords at 2026 Ford Nationals

By Joe Kucinski | 2026-06-09 11:10:08


VIEW MORE
story-2
3 Best / 3 Worst Parts of Modern Ford Ownership

Based on years of owning multiple modern Ford products.

By Brett Foote | 2026-06-09 10:53:36


VIEW MORE
story-3
10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

SPONSORED: From muddy boots to rain-soaked cargo, these upgrades address some of the most common frustrations Ford truck owners face every day.

By Pouria Savadkouei | 2026-06-08 18:50:34


VIEW MORE
story-4
Every 2026 Ford Engine Explained

Here's everything you need to know about every Ford engine available for the 2026 model year.

By Brett Foote | 2026-06-05 12:58:01


VIEW MORE
story-5
10 Ugly Ford Trucks That We Still Kinda Love

Slideshow: 10 ugly Ford trucks that we still kinda love.

By Joe Kucinski | 2026-06-03 09:51:16


VIEW MORE
story-6
10 Things Every Truck Owner NEEDS (2026 Edition)

Slideshow: the best gifts for dads & grads

By Michael S. Palmer | 2026-06-03 15:43:58


VIEW MORE
story-7
Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-06-03 11:38:36


VIEW MORE
story-8
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-9
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE