A/C help needed, blows cold but not cold enough!
An orifice is basically a very small hole through which high pressure liquid refrigerant passes. It is usually at the inlet to the evaporator core (though it doesn't HAVE to be), and when the (now low-pressure liquid) refrigerant reaches the core, it "evaporates", making the core cool. Think of this process like a "patio mister" system that shoots a very-fine spray of water into the hot air and cools it a bit. Under the right conditions, the evaporator core of this kind of system can ice up. The real downside is that the smallest piece of "gunk" can clog the orifice, stopping the whole cooling process.
The expansion valve does the same thing, but it's a more complex device. It's a pressure and temperature-sensitive variable valve, that only lets the proper amount of refrigerant through it to evaporate, thus maintaining a temperature. In this system, core icing is much more unlikely, and temperature control of the core can be kept much more constant. As a result, these systems are somewhat more efficient. My wife's Honda uses an expansion valve system. The downside is that they cost more, and since they are more complex (moving parts), they can have a higher failure rate.
However, if given the chance to change my Ford over to an expansion valve system, I'd probably do it.
Pop
System may be doing all it can. Has it ever been evacuated and recharged or are you just playing with the charge amount. If there is the chance it has not been properly evacuated and there is moisture and air in the system that will kill efficiency.
I've seen system with unknown history that I've evacuated properly and recharged start working much better.
A spin on that, the V-5 compressor that GM used, which was a variable displacement compressor with a fixed orifice tube, worked ok. The valve is a much better idea, and really, seem to be getting more reliable. There is less wear on the compressor clutch and compressor itself too.
I can live with the answers you've given. My A/C has never been colder than 60* at the vent. I think I was hoping for better results because my 94 Pontiac blows 40* degrees at the vent. Now that the temps in Vegas are 110* and above I thought it might be time to make sure my A/C was working at its optimal performance level. The truck does cool dwon after ten minutes of driving though so I guess I really can't complain, although I do wish it was 10* or 15* cooler. But thats O.K.
Thanks Dan










