6.0L Power Stroke Diesel 2003 - 2007 F250, F350 pickup and F350+ Cab Chassis, 2003 - 2005 Excursion and 2003 - 2009 van

rebuilt motor need help

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Old 07-11-2009, 10:11 PM
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rebuilt motor need help

so i have a 2004 f250 i just rebuilt the motor and just put it in the truck today well i tried to start it up and all i get is cranking put no start.... is something i have to do???? i thought by trying to crank on it a few times it would build up oil pressure to shoot of the injectors, but still nothing....

SOMEONE PLEASE HELP...

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Old 07-11-2009, 10:24 PM
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Old 07-11-2009, 10:31 PM
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thanks alot this helps alot i will try putting some oil in the filter housing and keep yall updateded.....
 
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Old 07-12-2009, 09:41 AM
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well i did all of it this morning and still nothing any other suggestions.....
 
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Old 07-12-2009, 03:46 PM
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ok so i tried to get it started and no luck..... i put gas in a rag and put it over the intake and it fired and ran until i pulled it off i figured it would help prime the hpop... so now i have oil pressure put it still wont crank.... i checked all the wiring and grounds and everything seems to be in place.... it has a new set of injectors in it..... can anyone help me???? PLEASE....

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Old 07-12-2009, 04:30 PM
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What did you do for the rebuild? Was it running before the work was done? I would start by making sure the upper fuel filter had fuel from the HFCM and then verify (if you can) that you are getting at least 500 psig from the high pressure oil system. I know it is basic, but weak batteries can cause all kind of troubles. Are you sure you have good batteries? can you measure the amperage from each bank of glow plugs? Sometines air in the high pressure oil system can cause it to be very hard to start. How much have you cranked on it?
 
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Old 07-12-2009, 06:30 PM
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From experence re-check all the wiring to the sensors and that the PCM and FICM cables are locked.
 
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Old 07-12-2009, 06:34 PM
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i bought 2 new batt. today and i also check the fuel filter bowl in the front and it had fuel in the lines going to the head.... not sure what the pressure was.... i also check and re-checked and re-re-checked every wire and harness...
 
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Old 07-12-2009, 06:38 PM
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Is the PCM and FICM from the same model year?
 
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Old 07-12-2009, 06:39 PM
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yes they are both from a 2004
 
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Old 07-12-2009, 06:50 PM
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How long did you crank on it, did you re-fill the HPO system resevoir with oil before trying to start the truck?
 
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Old 07-12-2009, 06:52 PM
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I have heard of folks almost wear out a new set of batteries starting an engine after a HPO system repair - due to air left in the lines. How much have you cranked?
 
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Old 07-12-2009, 06:55 PM
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i cranked on it for about a few hours on and off (let the starter cool off).... HPO system resevoir??? is that the valley under the oil cooler??? if so then no.... but we had it running by putting gas on a rag and putting it over the intake and letting it start with the fumes hoping it would prime the system but no luck.....
 
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Old 07-12-2009, 07:07 PM
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The HPO system will take in total on a late build(wavy rail) about three liters of oil to fill.If the resevior is full it can take a almost solid minute of cranking to build enough pressure to fire the injectors.With the system empty it would take alot longer.If it still doesn't start I would pressure test the HPO system for leaks.
 
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Old 07-12-2009, 07:13 PM
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how can i test the hpo system???
 


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