Notices
1999 - 2016 Super Duty 1999 to 2016 Ford F250, F350, F450 and F550 Super Duty with diesel V8 and gas V8 and V10 engines
Sponsored by:
Sponsored by: Real Truck

Why delete the EGR

Thread Tools
 
Search this Thread
 
Old Jun 5, 2009 | 11:01 PM
  #1  
Headviking's Avatar
Headviking
Thread Starter
|
Laughing Gas
Joined: May 2006
Posts: 1,192
Likes: 0
From: Oakville, Ontario
Club FTE Silver Member

Why delete the EGR

I have a stock 07 SD, Everything seems to be functioning OK. I have 60,000 miles on here. I have noticed a kettle wistling sound coming from the engine. I was told this is just turbo fart. Now I have read alot about the egr deleting option that everone is doing. Why is this? Will I notice any improvement? I could use a bit of throttle response. One more thing I have removed the egr and cleaned it a couple of weeks ago and did notice a smoother take off.
 
Reply
Old Jun 6, 2009 | 01:04 AM
  #2  
jackles's Avatar
jackles
Junior User
Joined: Sep 2008
Posts: 85
Likes: 0
Originally Posted by Headviking
I have a stock 07 SD, Everything seems to be functioning OK. I have 60,000 miles on here. I have noticed a kettle wistling sound coming from the engine. I was told this is just turbo fart. Now I have read alot about the egr deleting option that everone is doing. Why is this? Will I notice any improvement? I could use a bit of throttle response. One more thing I have removed the egr and cleaned it a couple of weeks ago and did notice a smoother take off.
Hi Viking,

No expert here as I'm new to my 6.0 Ex, but from what I understand, it is mainly to remove the "prone-to-fail" factory part that causes coolant to seep into the engine causing damage and expensive repairs.

For more information and instructional videos, check this link & site out: POWERSTROKEHELP.COM

Jack
 
Reply
Old Jun 6, 2009 | 01:28 AM
  #3  
jackles's Avatar
jackles
Junior User
Joined: Sep 2008
Posts: 85
Likes: 0
Just wanted to add that I believe the experts say that there is minimal performance gain from deleting the EGR (valve & cooler). In some states (shall I dare say most?), it is against the law. In Jan 2010, CA will be implementing periodic smog checks similar to what is done for gassers.

Reference: http://www.smogcheck.ca.gov/80_BARRe...ns/ab1488.html

The other option is should (when) it fails, replace it with an upgraded EGR cooler similar to what is shown here: http://www.ntshoptools.com/Ford_Power_Stroke_EGR.html

This link has good close-up shots of where the weak points are with the stock EGR cooler and how they have upgraded it to prevent against crack-causing-leaks.
 
Reply
Old Jun 6, 2009 | 06:14 AM
  #4  
HeavyAssault's Avatar
HeavyAssault
Cargo Master
20 Year Member
Liked
Loved
Community Favorite
Joined: May 2002
Posts: 3,271
Likes: 229
From: Gulf Coast, FL
There are several options and opinions to deleteing the EGR valve and EGR cooler. The key point here is that the hot exhaust heat could cause the EGR cooler to rupture OR flash boil the coolant. The ruptured cooler is VERY bad which may lead to coolant in the cylinders. Flash boiling the coolant may lead to puking which is sometimes thought to be bad head gaskets. IF you modify the EGR up-pipe by welding in a steel disc you prevent the hot exhaust from entering the EGR cooler. This helps with the associated problems and allows the turbo to spool better since you give the exhaust a better route of flow.

Simply put, if you have no EGR problems now modding the EGR up-pipe could prevent any future problems. If you have EGR cooler issues you should consider the full delete of the cooler.
 
Reply
Old Jun 6, 2009 | 06:35 AM
  #5  
sguy1's Avatar
sguy1
Freshman User
Joined: Feb 2006
Posts: 47
Likes: 0
I just hade a major engine rebuild (caused in the end by the egr failing). Be very clear, Do it right. I used the liberator kit. my turbo spoolup time is faster, 1-2 mpg better, and smoother idle. Yea I know its against the law but guess what, Uncle sam was no were to be found when I was paying 7500.00 plus for a total upper rebuild. The gunk you cleaned from your egr is through your whole intake system (I bet your vanes in your turbo are stuck). This effects MPG,power, and emissons.
Mike
 
Reply
Old Jun 6, 2009 | 06:52 AM
  #6  
tex25025's Avatar
tex25025
Post Fiend
Joined: Oct 2005
Posts: 10,626
Likes: 7
From: Plano TX and Brentwood TN
Originally Posted by Headviking
I have noticed a kettle wistling sound coming from the engine. I was told this is just turbo fart.
I'm suprised no one noticed this little gem of a fact.

This is not a turbo fart right here, a turbo fart actually sounds like a fart not a kettle sound. In my experience the kettle sound is actually something going on with the headbolts. Now that is my experience when I had the kettle sound, so I would be looking at something wrong there and while you're there take care of the EGR/EGR cooler as well. If you want to compare the two sounds, build up boost and just let go of the throttle really quick and it should make it "fart". Usually EGR and headbolt issues occur at the same time and sometimes dealerships try to fix the EGR before they do the headbolt issue. That is a mistake in my book. I don't know if one causes the other or there is something that causes a failure in both pretty close in time to one another, but usually those issues travel in pairs.
 
Reply
Old Jun 6, 2009 | 06:56 AM
  #7  
HeavyAssault's Avatar
HeavyAssault
Cargo Master
20 Year Member
Liked
Loved
Community Favorite
Joined: May 2002
Posts: 3,271
Likes: 229
From: Gulf Coast, FL
Originally Posted by tex25025
I'm suprised no one noticed this little gem of a fact.

This is not a turbo fart right here, a turbo fart actually sounds like a fart not a kettle sound. In my experience the kettle sound is actually something going on with the headbolts. Now that is my experience when I had the kettle sound, so I would be looking at something wrong there and while you're there take care of the EGR/EGR cooler as well. If you want to compare the two sounds, build up boost and just let go of the throttle really quick and it should make it "fart". Usually EGR and headbolt issues occur at the same time and sometimes dealerships try to fix the EGR before they do the headbolt issue. That is a mistake in my book. I don't know if one causes the other or there is something that causes a failure in both pretty close in time to one another, but usually those issues travel in pairs.
Since I use a MBRP downpipe I have that sound but I can tell you it's the turbo since I have no performance issues. I haven't read any real posts that define the issue and resolution of the "tea kettle whislte". I have read that the coolant bottle cap will do this as well.
 
Reply
Old Jun 6, 2009 | 07:03 AM
  #8  
tex25025's Avatar
tex25025
Post Fiend
Joined: Oct 2005
Posts: 10,626
Likes: 7
From: Plano TX and Brentwood TN
Originally Posted by HeavyAssault
Since I use a MBRP downpipe I have that sound but I can tell you it's the turbo since I have no performance issues.
I have an MBRP downpipe as well and I don't have that sound. I have a whistle, but it isn't a kettle whistle. Two, the OP didn't make any mention of an a/m downpipe and also that whistle is most certainly not a turbo fart, atleast not how I would describe one for which I learned from these boards here.

By the way when I had blown headbolts, I didn't have any performance issues either. The only real sign I had was the whistle that was so loud that people were staring at the truck.

Originally Posted by HeavyAssault
I have read that the coolant bottle cap will do this as well.
That's what I was referring to when it's a problem with the bolts. The pressure loss causes coolant to blow out of the degas bottle or it could be a defective cap(rare, but it does happen). I would have the OP checking around the reservoir.

However, whoever told the OP that a kettle whistle was the same as a turbo fart wasn't correct. There is a difference between a turbo whistle and a kettle whistle(atleast it seems to me, but I actually wouldn't put much stock in that as I'm horrible with that type of thing(that and colors)).
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

 Joe Kucinski
story-1

2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

 Brett Foote
story-2

Top 10 Ford Truck Tragedies

 Joe Kucinski
story-3

AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

 Brett Foote
story-4

Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

 Michael S. Palmer
story-5

Ford's 2001 Explorer Sportsman Concept Looks For a New Home

 Verdad Gallardo
story-6

10 Best Ford Truck Engines We Miss the Most!

 Joe Kucinski
story-7

2026 Shelby F-150 Off-Road: Better Than a Raptor R?

 Brett Foote
story-8

2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

 Michael S. Palmer
story-9

10 Most Surprising 2026 Ford Truck Features!

 Joe Kucinski
Old Jun 6, 2009 | 07:11 AM
  #9  
HeavyAssault's Avatar
HeavyAssault
Cargo Master
20 Year Member
Liked
Loved
Community Favorite
Joined: May 2002
Posts: 3,271
Likes: 229
From: Gulf Coast, FL
Originally Posted by tex25025
I have an MBRP downpipe as well and I don't have that sound. I have a whistle, but it isn't a kettle whistle. Two, the OP didn't make any mention of an a/m downpipe and also that whistle is most certainly not a turbo fart, atleast not how I would describe one for which I learned from these boards here.

By the way when I had blown headbolts, I didn't have any performance issues either. The only real sign I had was the whistle that was so loud that people were staring at the truck.



That's what I was referring to when it's a problem with the bolts. The pressure loss causes coolant to blow out of the degas bottle or it could be a defective cap(rare, but it does happen). I would have the OP checking around the reservoir.

However, whoever told the OP that a kettle whistle was the same as a turbo fart wasn't correct. There is a difference between a turbo whistle and a kettle whistle(atleast it seems to me, but I actually wouldn't put much stock in that as I'm horrible with that type of thing(that and colors)).
Does the "kettle whistle" vary with the operation of the motor? (goes up or down with the throttle)
 
Reply
Old Jun 6, 2009 | 07:54 AM
  #10  
tex25025's Avatar
tex25025
Post Fiend
Joined: Oct 2005
Posts: 10,626
Likes: 7
From: Plano TX and Brentwood TN
Originally Posted by HeavyAssault
Does the "kettle whistle" vary with the operation of the motor? (goes up or down with the throttle)
If it did, it was too slight for my ears to pick it up. It would be there at idle and it would be there going down the road(atleast for me it was).

Turbo whistle does very with operation due to the nature of how a turbo operates.
 
Reply
Old Jun 6, 2009 | 07:58 AM
  #11  
HeavyAssault's Avatar
HeavyAssault
Cargo Master
20 Year Member
Liked
Loved
Community Favorite
Joined: May 2002
Posts: 3,271
Likes: 229
From: Gulf Coast, FL
I hear a distinct whistle of the turbo while running and varies with the throttle. So the "kettle whistle" would be more of a sustained whistle and will not vary as you drive.
 
Reply
Old Jun 6, 2009 | 08:08 AM
  #12  
tex25025's Avatar
tex25025
Post Fiend
Joined: Oct 2005
Posts: 10,626
Likes: 7
From: Plano TX and Brentwood TN
Originally Posted by HeavyAssault
I hear a distinct whistle of the turbo while running and varies with the throttle. So the "kettle whistle" would be more of a sustained whistle and will not vary as you drive.
Does it run throughout the rpm range?
 
Reply
Old Jun 6, 2009 | 08:11 AM
  #13  
HeavyAssault's Avatar
HeavyAssault
Cargo Master
20 Year Member
Liked
Loved
Community Favorite
Joined: May 2002
Posts: 3,271
Likes: 229
From: Gulf Coast, FL
For the most part the whistle I hear is throughout the range, more pronounced when applying throttle.
 
Reply
Old Jun 6, 2009 | 08:15 AM
  #14  
tex25025's Avatar
tex25025
Post Fiend
Joined: Oct 2005
Posts: 10,626
Likes: 7
From: Plano TX and Brentwood TN
Originally Posted by HeavyAssault
For the most part the whistle I hear is throughout the range, more pronounced when applying throttle.

Stock or aftermarket turbo? Stock turbo should only really whistle down low and the a/m turbos(particularly the non-vgts) tend to whistle higher up(when cruising interstate speeds). When I had the 03 turbo, I noticed that loud whistle would stop around 45-50 mph, while that's when the turbo I have now just starts to kick in.
 
Reply
Old Jun 6, 2009 | 09:38 PM
  #15  
capn kirk's Avatar
capn kirk
Posting Guru
Joined: Dec 2006
Posts: 1,118
Likes: 1
virginia failed my state safety inspection because i disconnected my egr and AIR tubes, check your laws before you do it i don't even need emissions testing but they still failed my safety inspection...va sucks

did you just notice the sound like it has been there for a while or did it just start recently the 6.0 has a high pitched turbo definantly more audible than a 7.3 anyways that kettle sound if it continues from idle and up could just be normal turbo sound
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
Burdpete
6.4L Power Stroke Diesel
3
Dec 23, 2015 04:13 PM
mfr63
6.0L Power Stroke Diesel
29
Nov 22, 2015 06:00 AM
white Buffalo
6.0L Power Stroke Diesel
4
Sep 12, 2015 10:21 AM
darrellbarnes
6.0L Power Stroke Diesel
9
Sep 1, 2015 02:36 PM
Shawn93
6.0L Power Stroke Diesel
3
Jun 17, 2015 12:59 PM




All times are GMT -5. The time now is 08:17 AM.

story-0
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-1
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE
story-2
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE
story-3
AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

And it might be even better than that.

By Brett Foote | 2026-05-18 19:26:42


VIEW MORE
story-4
Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

Slideshow: Does lowering an F-150 Lobo RUIN the ride quality?

By Michael S. Palmer | 2026-05-18 19:20:37


VIEW MORE
story-5
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-6
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE
story-7
2026 Shelby F-150 Off-Road: Better Than a Raptor R?

Slideshow: first look at the 810 hp 2026 Shelby F-150 Off-Road!

By Brett Foote | 2026-05-12 12:50:07


VIEW MORE
story-8
2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

Slideshow: Everything You Need to Know about the 2027 Super Duty Carhartt Package!

By Michael S. Palmer | 2026-05-07 17:51:06


VIEW MORE
story-9
10 Most Surprising 2026 Ford Truck Features!

Slideshow: 10 most surprising Ford truck options/features in 2026.

By Joe Kucinski | 2026-05-05 11:17:22


VIEW MORE