Rear Differential Fluid
My question is, since it has never been replaced, should I take the rear cover off and completely drain it that way, or would pumping it out do the job just as well? I've never had any problems, noises, binding etc...
scott
I recently had to replace my rear axle seals and it won't hurt to open up the rear end, drain the fluid wipe it clean on the inside, inspect for unusual wear in there and this insures that you get all the old liquid out. Mine came out a milk chocolate color.
To take off the diff cover use a razor knife to cut out the old rtv after all the bolts have been removed. this of course is after you warm up the rear end. after 3/4 of the rtv has been cut razor knife deep around the cover should pull of the rearend without being bent or anything. when putting it back together just clean the surface of the axle and diff cover and apply rtv around the rear axle housing. torque the bolts to i believe 23 ft/lbs. (not very much) and you'll be set to add fluid which i thought was the hardest of things because you have to fill it sideways.
be sure to check for friction modifier in the oil and add accordingly. good luck.
I have a Haynes manual, and it says its ok to pump it out. I just wondered if that was the best course of action, since I had never changed it. It's never leaked, which is why I considered just pumping it out.
I did get the friction modifier, and was told to add it all in first, to make sure all that got in. I also read to make sure and get the filler plug out before taking the cover off. It seems that they get stuck in there some times, and of course not being able to refill it, would be a problem.
Any trick to using the rtv to reinstall the cover? Would a gasket be better?
make sure that it comes out and if it doesn't then spray it with some people on here call PB blaster or something that's made to unfreeze rusted parts.
i don't think there is a gasket for it, may be i'm not sure but rtv is cheaper and won't fail if put on correctly later down the road. use the rtv sealant that comes in a caulk tube, throw it in the gun, cut the tip on a bit of a slant but not too big (pencil sized hole). go around the axle housing, inside or outside the bolt holes in a continuous stream of sealant. then go back and go around the bolt hole.
hope this helps. I don't remember what kind of rtv i used but it was black in color. place the cover back on after cleaning it. torque the bolts in a criss-cross fashion like you would when you torque a wheel. then clean the rtv from the outside of the cover then you'll be set.
Trending Topics
the filler plug is magnetic so when you remove it be sure to clean all the junk from it and then put the cover back on with the rtv. shouldn't have any leaking problems. my oil wasn't very dirty but there was a film of crude on all the inside parts. I washed with a mild solvent. Like papajoemtr said it takes longer to refill than to empty and clean out.
Ford Trucks for Ford Truck Enthusiasts
the reason i did mine for example was because the rear axle seals were bad requiring me to change fluid. i had the same mindset you had, getting old start changing some fluids because it can't last forever, well i ended up changing it anyways.
hope it goes well, just thought i'd mention that.
On one 8.8" rear end I did I got a LOT of metal on the magnet, but on the last 8.8" I did I did not get so much.
I went with Mobil 1 Synthetic rear-end fluid (there are two weights - get the correct one for your Ford), but no friction modifier... well - that was a mistake. I lived without posi-traction (or whatever ford calls it) for a long time until it all started working again. Use a 4 0z. tube with Mobil 1 and, hopefully, it will work better than mine did for two years, lol.

I also used a new gasket that I smeared an RTV gasket stuff on both sides of but, while it has held it at an acceptable level for years - there is a little darkening of the bottom of the pumpkin from some seepage. How it can look like it isn't a tight seal, but never leak out any appreciable amount over years, is beyond me. Still, you may want to try just a gasket and gasket prep (which does not dry up like RTV gasket maker), or just an RTV gasket sealant.
Any of you guys actualy do the job and never, ever, have some darkening of the bottom from some seepage? If so, what method did you use to seal it up?



