Notices
1999 - 2003 7.3L Power Stroke Diesel  
Sponsored by:
Sponsored by: DP Tuner

4" exhaust

Thread Tools
 
Search this Thread
 
Old Apr 6, 2009 | 05:38 PM
  #1  
surveyguy's Avatar
surveyguy
Thread Starter
|
Senior User
Joined: Jun 2006
Posts: 372
Likes: 0
4" exhaust

hey peeps,

I have a chance to buy a 4" exhaust w/muffler from a 99 F350, for my 03 F250 (both are short bed crew cabs) for $150. it's all one piece to the turbo. the truck was wrecked and the engine is out. i'm thinking this is a slip out of mine and slip in of the new one. any reason this is a bad idea? anyone have trouble going to a bigger exhaust before getting a chip or doing other work? I'm thinking by delaying i'm being an idiot

thanks for the suggestions. right now i am muffler/delete. maybe i should leave the one on the 4"? I heard some people say they've put the muffler back on.

Right now i'm getting 22 mpg on the highway, will this change (better-worse) with the 4" exhaust?

Thanks!
 
Reply
Old Apr 6, 2009 | 05:43 PM
  #2  
Izzy351's Avatar
Izzy351
Post Fiend
Joined: Feb 2007
Posts: 14,541
Likes: 2
From: Dallas-Ft. Worth
All one piece??? Can't see how you'd get it all in there without cutting it. If it's a mandrel bent system and not mangled by the wreck, go for it. Maybe you mean it's been welded together??
 
Reply
Old Apr 6, 2009 | 06:11 PM
  #3  
StanleyZ's Avatar
StanleyZ
Logistics Pro
20 Year Member
Joined: Nov 2001
Posts: 3,787
Likes: 102
From: Georgia
I have a 4 inch (exhaust that is). I put mine in myself and can't imagine it going in in one piece without dropping the rear axle. I put mine on without a chip and can't say it made much difference in MPG but it made me feel like it would. If it's in good shape you're gonna save a couple hundred dollars. Might be worth cutting and welding. Good luck
 
Reply
Old Apr 6, 2009 | 06:19 PM
  #4  
surveyguy's Avatar
surveyguy
Thread Starter
|
Senior User
Joined: Jun 2006
Posts: 372
Likes: 0
It is one piece because it is on the truck they welded it as it goes up to the turbo, and i'm sure it's welded at the muffler. slightly different pipe diameter than the beginning piece, but it's still large compared to my 3". I think they can pull it out the front (wrecked truck). When i call them and tell them i want it, I'll have them cut it at the muffler for me. yeah, i don't mind welding it, or paying for 1 weld if it saves me a few hundred bucks.
Stan, "but it made me feel like it would" so you're saying you noticed a big power gain with little or no MPG drop? that's what i want to hear

my 6637 is going to be ordered today.
 
Reply
Old Apr 6, 2009 | 08:27 PM
  #5  
jkidd_39's Avatar
jkidd_39
Posting Guru
Joined: Dec 2003
Posts: 2,392
Likes: 0
From: NW Arkansas
I'd say chop it out and reweld it back in.. specially for $150. If all else fails you can chop it into 40 or 50 CCV mods haha
 
Reply
Old Apr 6, 2009 | 09:14 PM
  #6  
riverrat41's Avatar
riverrat41
Postmaster
Joined: Jan 2009
Posts: 2,667
Likes: 1
From: Glen Rose,Texas
Club FTE Silver Member

Originally Posted by surveyguy
hey peeps,

I have a chance to buy a 4" exhaust w/muffler from a 99 F350, for my 03 F250 (both are short bed crew cabs) for $150. it's all one piece to the turbo. the truck was wrecked and the engine is out. i'm thinking this is a slip out of mine and slip in of the new one. any reason this is a bad idea? anyone have trouble going to a bigger exhaust before getting a chip or doing other work? I'm thinking by delaying i'm being an idiot

thanks for the suggestions. right now i am muffler/delete. maybe i should leave the one on the 4"? I heard some people say they've put the muffler back on.

Right now i'm getting 22 mpg on the highway, will this change (better-worse) with the 4" exhaust?

Thanks!
I could not drop my truck out of an airplane and get 22 MPG...Like others have said,sounds like a deal to me.Mine is clamped together,kit type.
 
Reply
Old Apr 6, 2009 | 09:16 PM
  #7  
surveyguy's Avatar
surveyguy
Thread Starter
|
Senior User
Joined: Jun 2006
Posts: 372
Likes: 0
Thanks Guy's (and Jade... and Chigger)... i told them to cut it at the muffler (in case i decide to delete. My current setup is muff/del. ordering my 6637 too. I'm on my way! (if i can ever get this "engine dying" issue solved...

hey, i notice a small heat shield on my curent exhaust down pipe. the one i have coming does not have one. Should i wrap it?
 

Last edited by surveyguy; Apr 6, 2009 at 09:34 PM. Reason: question
Reply
Old Apr 6, 2009 | 09:44 PM
  #8  
StanleyZ's Avatar
StanleyZ
Logistics Pro
20 Year Member
Joined: Nov 2001
Posts: 3,787
Likes: 102
From: Georgia
Originally Posted by surveyguy
It is one piece because it is on the truck they welded it as it goes up to the turbo, and i'm sure it's welded at the muffler. slightly different pipe diameter than the beginning piece, but it's still large compared to my 3". I think they can pull it out the front (wrecked truck). When i call them and tell them i want it, I'll have them cut it at the muffler for me. yeah, i don't mind welding it, or paying for 1 weld if it saves me a few hundred bucks.
Stan, "but it made me feel like it would" so you're saying you noticed a big power gain with little or no MPG drop? that's what i want to hear

my 6637 is going to be ordered today.

I'll be honest, if you're getting 22 MPG that's a mileage I've never even dreamed about in my truck. I might get 17 on a long highway run without the trailer and it might have gone up 2 or 3 tenths when I put on the 4 inch exhaust and the 6637 filter but I couldn't swear to it. As for an increase in power, well most of the time I'm pulling a big 5er and I didn't notice that either. My truck is being maintained and modded for the long haul. I'm going for 300k miles and 15 years. Making it breathe eaiser seemed like a good idea. sorry but that's it.
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

Top 10 Ford Truck Tragedies

 Joe Kucinski
story-1

AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

 Brett Foote
story-2

Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

 Michael S. Palmer
story-3

Ford's 2001 Explorer Sportsman Concept Looks For a New Home

 Verdad Gallardo
story-4

10 Best Ford Truck Engines We Miss the Most!

 Joe Kucinski
story-5

2026 Shelby F-150 Off-Road: Better Than a Raptor R?

 Brett Foote
story-6

2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

 Michael S. Palmer
story-7

10 Most Surprising 2026 Ford Truck Features!

 Joe Kucinski
story-8

Top 10 Ford Trucks Coming to Mecum Indy 2026

 Brett Foote
story-9

5 Best / 5 Worst Ford Truck Wheels of All Time

 Joe Kucinski
Old Apr 6, 2009 | 09:47 PM
  #9  
surveyguy's Avatar
surveyguy
Thread Starter
|
Senior User
Joined: Jun 2006
Posts: 372
Likes: 0
well, who knows. maybe that tank is giving me trouble. i did fill it up a couple extra pumps after it said full. i ran 70 miles, re-filled and re-topped it off. maybe i just didn't get it full the second time. Love driving my truck (when it doesn't die) but seriosly, it wasn't as much fun keepin' her at 60.
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
Liquid10Rider
1999 - 2003 7.3L Power Stroke Diesel
30
Jun 5, 2013 11:04 AM
genck08
1997 - 2003 F150
4
Feb 24, 2011 12:29 AM
qwertmonkey
6.0L Power Stroke Diesel
17
Nov 6, 2009 04:32 PM
jgurland
1948 - 1956 F1, F100 & Larger F-Series Trucks
19
Feb 28, 2007 07:48 PM
MemOrex
Exhaust Systems
1
Sep 22, 2004 09:58 PM




All times are GMT -5. The time now is 04:28 PM.

story-0
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE
story-1
AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

And it might be even better than that.

By Brett Foote | 2026-05-18 19:26:42


VIEW MORE
story-2
Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

Slideshow: Does lowering an F-150 Lobo RUIN the ride quality?

By Michael S. Palmer | 2026-05-18 19:20:37


VIEW MORE
story-3
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-4
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE
story-5
2026 Shelby F-150 Off-Road: Better Than a Raptor R?

Slideshow: first look at the 810 hp 2026 Shelby F-150 Off-Road!

By Brett Foote | 2026-05-12 12:50:07


VIEW MORE
story-6
2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

Slideshow: Everything You Need to Know about the 2027 Super Duty Carhartt Package!

By Michael S. Palmer | 2026-05-07 17:51:06


VIEW MORE
story-7
10 Most Surprising 2026 Ford Truck Features!

Slideshow: 10 most surprising Ford truck options/features in 2026.

By Joe Kucinski | 2026-05-05 11:17:22


VIEW MORE
story-8
Top 10 Ford Trucks Coming to Mecum Indy 2026

Slideshow: Here are the top 10 Fords coming to Mecum Indy 2026.

By Brett Foote | 2026-05-04 13:49:49


VIEW MORE
story-9
5 Best / 5 Worst Ford Truck Wheels of All Time

Slideshow: The 5 best and 5 worst Ford truck wheels of all time

By Joe Kucinski | 2026-04-29 16:49:01


VIEW MORE