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Old Mar 29, 2009 | 12:57 PM
  #16  
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Read the manual for you controller before you go replacing anything.
It sounds like there is a short on the power side of the brakes, or at least the amperage is more than the controller expects to see.
 
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Old Mar 29, 2009 | 02:37 PM
  #17  
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Again, you can have a good ground on the truck when checking from the truck plug to the truck ground AND have a good ground from the trailer plug to a trailer ground ...BUT: do you have a good connection from the truck ground to the trailer ground? It should be checked by using a meter to go from the truck frame to the trailer frame WITH the power cord being connected, BUT with the trailer NOT touching the truck!
 
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Old Mar 29, 2009 | 09:32 PM
  #18  
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If anything in the ground side of the system was a problem, the lights on the trailer would flicker when the brakes were applied, since the power for them goes through the same ground. With the lights stable, it can't be a main ground problem. It has to be between the battery and where the brakes tie into the ground, but it really sounds like a short.
I think the greased ball timing is just coincidence, especially if you didn't pull it for a while before you greased the ball.
 
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