Notices

Header install questions

Thread Tools
 
Search this Thread
 
Old Nov 5, 2008 | 07:57 AM
  #1  
78bigunns's Avatar
78bigunns
Thread Starter
|
Posting Guru
Joined: Oct 2001
Posts: 1,777
Likes: 0
From: Culpeper, Virginia
Header install questions

I'm thinking about doing my headers finally this weekend and the rest of the exhaust.

being my first set of headers I have some questions....

How much time is this gonna take? I realize every situation is different, but if all goes OK? Can I do the headers in a solid day?

The gaskets that came with the headers....are they good enough? I've read about the copper gaskets. What about using the copper sealer on the gaskets that came with the headers?

Should I invest in the locking header bolts? I saw a thread on them in the 90's truck section.

I need to tap for my 02 sensor and the EGR. Anything special needed? I was going to use my stepper drill bit and just go slow.

Thanks for any thoughts or advise, really need to get it done and over with, my manifold is cracked bad, the cat and muffler with the old piping is just shot with holes.

Thanks

Blair
 
Reply
Old Nov 5, 2008 | 08:23 AM
  #2  
dkf's Avatar
dkf
Hotshot
Joined: Mar 2007
Posts: 10,101
Likes: 40
From: Pa
I have always used the gaskets that came with the headers with no troubles. I don't think locking header bolts are necessary. Just remember the bolts need to be snugged up several times after the install because of gasket compression and from many heat cycles. Timewise it could take up an entire weekend depending on what you run into with the EGR and removal of the old parts.
 
Reply
Old Nov 6, 2008 | 01:01 AM
  #3  
Bear River's Avatar
Bear River
Former ******
Joined: Nov 2004
Posts: 4,901
Likes: 2
From: Salt Lake City, Utah
Also, use plenty of PB blaster on the old bolt studs and let is soak a while. If you have an impact wrench, it tends to break the bolts less often too, really good at loosening stuff. Other than that, should be straightforward.
 
Reply
Old Nov 6, 2008 | 07:31 AM
  #4  
78bigunns's Avatar
78bigunns
Thread Starter
|
Posting Guru
Joined: Oct 2001
Posts: 1,777
Likes: 0
From: Culpeper, Virginia
I've soaked everything I can see with PB at least 3 times. Then I try and drive it hoping the heat from the motor and the PB will help loosen the bolts.

I do have a impact, will try it.

Here's hoping it goes well............Thanks for the replys, looking forward to hearing your muffler and cat Bear River!
 
Reply
Old Nov 25, 2008 | 05:56 PM
  #5  
Justin307's Avatar
Justin307
New User
Joined: Oct 2008
Posts: 7
Likes: 0
Don't have any advice for this thread exactly, but could someone link me to a thread or perhaps a guide as to the easiest way to remove the stock exhaust manifolds? I have an 86 F-250 with a 460 in it, and wasn't able to see a clear path to the old bolts from underneath.
 
Reply
Old Nov 25, 2008 | 06:00 PM
  #6  
78bigunns's Avatar
78bigunns
Thread Starter
|
Posting Guru
Joined: Oct 2001
Posts: 1,777
Likes: 0
From: Culpeper, Virginia
I was going to remove my inner fenders and go that way.

As usual this still isn't done, other projects have popped up and needed the truck running.
 
Reply
Old Nov 25, 2008 | 06:50 PM
  #7  
Justin307's Avatar
Justin307
New User
Joined: Oct 2008
Posts: 7
Likes: 0
What headers did you go with? I can't decide if full length will be best since I have a 4x4 and am planning the 6 speed tranny swap.
 
Reply
Old Nov 26, 2008 | 05:51 AM
  #8  
78bigunns's Avatar
78bigunns
Thread Starter
|
Posting Guru
Joined: Oct 2001
Posts: 1,777
Likes: 0
From: Culpeper, Virginia
I bought the cheaper Flowtech longtubes. I've been told the longtubes build torque best, so I picked them up along with a big cat, new muffler, all new tubing and will make it all here at the house.

My truck is a 4x4 also. Auto tranny though, not sure if it matters.
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

Ford's 2001 Explorer Sportsman Concept Looks For a New Home

 Verdad Gallardo
story-1

10 Best Ford Truck Engines We Miss the Most!

 Joe Kucinski
story-2

2026 Shelby F-150 Off-Road: Better Than a Raptor R?

 Brett Foote
story-3

2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

 Michael S. Palmer
story-4

10 Most Surprising 2026 Ford Truck Features!

 Joe Kucinski
story-5

Top 10 Ford Trucks Coming to Mecum Indy 2026

 Brett Foote
story-6

5 Best / 5 Worst Ford Truck Wheels of All Time

 Joe Kucinski
story-7

Ford Super Duty: 5 Things Owners LOVE, 5 Things They LOATHE!

 Joe Kucinski
story-8

Every 2026 Ford Truck Engine RANKED from WORST to FIRST!

 Michael S. Palmer
story-9

The Best F-150 Deal of Every Trim Level (XL through Raptor)

 Joe Kucinski
Old Nov 26, 2008 | 10:20 AM
  #9  
Bear River's Avatar
Bear River
Former ******
Joined: Nov 2004
Posts: 4,901
Likes: 2
From: Salt Lake City, Utah
Actually the best headers are triple-ys. Triple y-giv you more peak torque and top end performance. But I don't think you'll notice the difference between the two anyway.
 
Reply
Old Nov 28, 2008 | 10:18 AM
  #10  
Justin307's Avatar
Justin307
New User
Joined: Oct 2008
Posts: 7
Likes: 0
Any specific brand of triple-y that you'd recommend for the 460?
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
cjben
1987 - 1996 F150 & Larger F-Series Trucks
6
May 7, 2008 07:36 AM
78bigunns
Small Block V8 (221, 260, 289, 5.0/302, 5.8/351W)
5
Jul 9, 2007 08:46 PM
russell56443
1987 - 1996 F150 & Larger F-Series Trucks
1
Mar 25, 2005 03:55 PM
moose94
Exhaust Systems
19
Oct 21, 2004 12:27 AM
78bigunns
Exhaust Systems
1
May 9, 2002 01:17 PM




All times are GMT -5. The time now is 10:34 PM.

story-0
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-1
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE
story-2
2026 Shelby F-150 Off-Road: Better Than a Raptor R?

Slideshow: first look at the 810 hp 2026 Shelby F-150 Off-Road!

By Brett Foote | 2026-05-12 12:50:07


VIEW MORE
story-3
2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

Slideshow: Everything You Need to Know about the 2027 Super Duty Carhartt Package!

By Michael S. Palmer | 2026-05-07 17:51:06


VIEW MORE
story-4
10 Most Surprising 2026 Ford Truck Features!

Slideshow: 10 most surprising Ford truck options/features in 2026.

By Joe Kucinski | 2026-05-05 11:17:22


VIEW MORE
story-5
Top 10 Ford Trucks Coming to Mecum Indy 2026

Slideshow: Here are the top 10 Fords coming to Mecum Indy 2026.

By Brett Foote | 2026-05-04 13:49:49


VIEW MORE
story-6
5 Best / 5 Worst Ford Truck Wheels of All Time

Slideshow: The 5 best and 5 worst Ford truck wheels of all time

By Joe Kucinski | 2026-04-29 16:49:01


VIEW MORE
story-7
Ford Super Duty: 5 Things Owners LOVE, 5 Things They LOATHE!

Slideshow: Ranking the 5 things owners love about their Super Duty and 5 things they don't

By Joe Kucinski | 2026-04-29 16:36:49


VIEW MORE
story-8
Every 2026 Ford Truck Engine RANKED from WORST to FIRST!

Slideshow: Ranking all 12 Ford truck engines available in 2026.

By Michael S. Palmer | 2026-04-22 13:32:20


VIEW MORE
story-9
The Best F-150 Deal of Every Trim Level (XL through Raptor)

Slideshow: The best Ford F-150 deal for every trim level (XL through Raptor)

By Joe Kucinski | 2026-04-21 15:59:01


VIEW MORE