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Old Oct 29, 2008 | 10:22 AM
  #1  
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Fuel gauge going nuts

The past 2-3 days the fuel gauge on my SD has been acting strange... it moves around a lot more than it ever has before. Example- yesterday when I left for work I had just over 1/4 tank showing (I have a 50+ gallon tank BTW). Drive ~40 miles to work, park it. Around 3:30 get in to hook up the dolly and tow the basher home, low fuel light is on (???). Get hooked up, drive home no probs. Work on house some, drive to town- 1/4 tank when I left. Town is 12 miles away, recycle empty beer cans and grab dinner. Fire up to come home... low fuel light. Put 10 more gals. in, gauge goes up to 1/2!
This morning I fire it up, drive to work... 1/2 tank when I left the house, 1/4 tank by the time I get here. WTF is going on? Sending unit on the fritz?
 
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Old Oct 29, 2008 | 10:51 AM
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Whoaa, can I have your fuel tank?!?! LOL!!!

where did you get that tank? Thats what I need!!!!
 
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Old Oct 29, 2008 | 10:54 AM
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From: Brinklow Md
Originally Posted by superduty4x4
The past 2-3 days the fuel gauge on my SD has been acting strange... it moves around a lot more than it ever has before. Example- yesterday when I left for work I had just over 1/4 tank showing (I have a 50+ gallon tank BTW). Drive ~40 miles to work, park it. Around 3:30 get in to hook up the dolly and tow the basher home, low fuel light is on (???). Get hooked up, drive home no probs. Work on house some, drive to town- 1/4 tank when I left. Town is 12 miles away, recycle empty beer cans and grab dinner. Fire up to come home... low fuel light. Put 10 more gals. in, gauge goes up to 1/2!
This morning I fire it up, drive to work... 1/2 tank when I left the house, 1/4 tank by the time I get here. WTF is going on? Sending unit on the fritz?
I had the same problem, ford replaced the sending unit and its been fine since.
 
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Old Oct 29, 2008 | 11:12 AM
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Originally Posted by parkland
Whoaa, can I have your fuel tank?!?! LOL!!!

where did you get that tank? Thats what I need!!!!
No idea where it came from, it was on the truck when I bought it- I found out when I went to drive home and decided to fill the tank. 30 gallons rolls past, 40 gallons rolls past and I'm like "WTF!!!" looking all over for fuel pouring out onto the ground when I noticed "the monster under my bed" Drops just below the body line, from the backside of the front door to the rear axle, all steel with a drain port on the bottom... big sunny beach.
Chris any idea how much that sending unit cost?
 
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Old Oct 29, 2008 | 11:23 AM
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Parkland, for your viewing pleasure... click here. It's a crappy pic but you get the idea.
 
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Old Oct 29, 2008 | 11:31 AM
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Could be loose wiring, too. Check the plug that runs to the sending unit up by the top of the tank. BUT if you're dropping the tank anyway to replace a sender, do the Hutch/Harpoon...

EDIT: That is, do the mods if it doesn't already have a modified pickup in it. I remember that tank now looking at the pics... Might be a PITA to find the correct sender if it's not a stock one -- especially if you have no idea who made the tank.
 
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Old Oct 29, 2008 | 11:33 AM
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Originally Posted by superduty4x4
any idea how much that sending unit cost?
No idea on the cost but for a diesel they will want to sell you a whole assembly. You can just buy the rheostat portion(the square box part) for a gasser and splice it in. There is an ancient thread about this somewhere.
 
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Old Oct 29, 2008 | 11:36 AM
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Ford just but a new sender unit in my truck for $700. I would check your grounds, I had to take my truck back in, the gauge was still acting screwy and the ground had come lose in the right kick panel.
 
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Old Oct 29, 2008 | 12:34 PM
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Originally Posted by parkland
Whoaa, can I have your fuel tank?!?! LOL!!!

where did you get that tank? Thats what I need!!!!
It might be a Transfer Flow tank. Here's the ford section of the site Ford pickup replacement tanks
 
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Old Oct 29, 2008 | 12:38 PM
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Not a Transer Flow unless they've changed their mounting brackets recently. I believe the sender is OEM... at least from what I've seen it appears to be. No idea if the pickup was modified or not but looks like I'll be finding out soon. I'm not going to worry about it too much until I get where I'm headed, then the fun will begin.
 
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Old Oct 29, 2008 | 12:52 PM
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those tanks are awesome....
 
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Old Oct 29, 2008 | 04:55 PM
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Originally Posted by superduty4x4
Chris any idea how much that sending unit cost?
Ford replaced it under warranty, cost me just the deductable so I couldnt tell you.
 
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