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1994.5 - 1997 7.3L Power Stroke Diesel  

1997 cranks wont fire

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Old Oct 11, 2008 | 06:31 AM
  #1  
tecmutant's Avatar
tecmutant
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1997 cranks wont fire

Help all you experts, I can usually find my answer by searching the forum but I'm a little stuck on this one.
Driving to work yesterday, I can smell fuel, not good sitting at a red light I notice my gas gauge dropping fast, head for a parking lot so I don't brak down in traffic. As I get in the truck shakes rattle and stalls. Fuel every where. Get it towed home. Find a hole in the bottom of the fuel filter housing. Get a new one from the ford dealer($500.00 bucks thank you... told it was because the truck was so old!)

I Got it all hooked up, engine cranks then gets slow but won't fire. I think I got too much air in the fuel system. Tried to bleed it from the return line. End of my expertise with diesels

This my first posting and want to thak all the guys who help out and run this site it's awesome
 
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Old Oct 11, 2008 | 08:04 AM
  #2  
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heathrunkles
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From: Mt. Airy MD
Ran out of fuel once--Pick up in the tank broke off and couldn't get any more--Boy was that a pain trying to figure out! If you bleed the system jsut keep cranking--Probably need and charger to keep the batteries up. I had a second tank full but it took forever cranking to get it to fire again.
 
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Old Oct 11, 2008 | 08:15 AM
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Hussler
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On the passenger side of the fuel bowl there is a plug you disconnected to remove the bowl. Real easy to forget about it.

Any white smoke when cranking ?
Is there fuel in the filter canister ?
 
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Old Oct 11, 2008 | 08:56 AM
  #4  
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MADVAN
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From: Levittown
Originally Posted by Hussler
On the passenger side of the fuel bowl there is a plug you disconnected to remove the bowl. Real easy to forget about it.

Any white smoke when cranking ?
Is there fuel in the filter canister ?
X2
Check the wiring/connections (ipr/icp) and blown fuse.
It will self purge the air with cranking the motor. (clean screen/ aka fpr screen).
It does not take much fuel pressure for the motor to start.

If above looks good check pressure with a gauge.
Have seen issues with the filter opening the valve in the standpipe.

Bill
 
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Old Oct 13, 2008 | 11:28 AM
  #5  
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c00nhunterjoe
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From: Belair md
the hole was most likely caused by the heater element breaking off and rubbing through. make sure your wires are all plugged back in and fill the bowl with some diesel. it will self prime
 
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Old Oct 13, 2008 | 02:34 PM
  #6  
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x2 to what Joe said if you do not have diesel just dump a quart of transmission fluid in the filter housing it should fire right up.
 
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Old Oct 13, 2008 | 03:09 PM
  #7  
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From: Belair md
i'd rather see diesel go in it...lol the trans will work but isnt the best thing for the injectors.
 
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Old Oct 13, 2008 | 05:14 PM
  #8  
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BlueMule
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From: Ft Scott
Originally Posted by c00nhunterjoe
the hole was most likely caused by the heater element breaking off and rubbing through.
It's possible but I doubt that's what caused it. Usually it's from all the crud that sits in the bottom of the bowl that corrodes and causes pits that eventually grow to the point where the bowl starts leaking. A good cleaning with brake kleen and then a coat of JB Weld will keep it in service.
 
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Old Oct 20, 2008 | 06:37 PM
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Thanks for all the advice guys,, it turns out the batteries were old, not enough juice to handle the heavy cranking. New batteries and she fired up!
 
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