Notices
1994.5 - 1997 7.3L Power Stroke Diesel  

help

Thread Tools
 
Search this Thread
 
Old Sep 14, 2008 | 06:28 PM
  #1  
roger99's Avatar
roger99
Thread Starter
|
Junior User
Joined: Jul 2008
Posts: 75
Likes: 0
From: kentucky
help

we jsut put new injectors in my brother inlaw 96 f250 well it smokes really bad but we can unplug #6 and the smokes stops what do you guys think
thanks
 
Reply
Old Sep 14, 2008 | 06:53 PM
  #2  
tjbeggs's Avatar
tjbeggs
Post Fiend
Joined: Apr 2004
Posts: 12,835
Likes: 3
From: Silver Lake Dunes, MI
Club FTE Silver Member

What color is the smoke?
 
Reply
Old Sep 14, 2008 | 07:09 PM
  #3  
roger99's Avatar
roger99
Thread Starter
|
Junior User
Joined: Jul 2008
Posts: 75
Likes: 0
From: kentucky
blue and white smells like diesel fuel
 
Reply
Old Sep 14, 2008 | 07:28 PM
  #4  
tjbeggs's Avatar
tjbeggs
Post Fiend
Joined: Apr 2004
Posts: 12,835
Likes: 3
From: Silver Lake Dunes, MI
Club FTE Silver Member

Sorry for all the questions but are the injectors new or rebuilt? Stock or larger injectors? Also was that the only work done to the truck?

I would have to believe that there is an injector issue. You could switch the injector with one next to it and see if the same thing happens.
 
Reply
Old Sep 14, 2008 | 07:48 PM
  #5  
roger99's Avatar
roger99
Thread Starter
|
Junior User
Joined: Jul 2008
Posts: 75
Likes: 0
From: kentucky
we did switch the injector same thing and rebuilt stage 1
truck runs good just tons of smoke
 
Reply
Old Sep 14, 2008 | 07:53 PM
  #6  
tjbeggs's Avatar
tjbeggs
Post Fiend
Joined: Apr 2004
Posts: 12,835
Likes: 3
From: Silver Lake Dunes, MI
Club FTE Silver Member

Well its time to pull it out and talk to the person that built them. There is something wrong inside the injector
 
Reply
Old Sep 14, 2008 | 08:05 PM
  #7  
roger99's Avatar
roger99
Thread Starter
|
Junior User
Joined: Jul 2008
Posts: 75
Likes: 0
From: kentucky
if it where the injectors it not be the same # 6 right
 
Reply
Old Sep 14, 2008 | 09:42 PM
  #8  
tjbeggs's Avatar
tjbeggs
Post Fiend
Joined: Apr 2004
Posts: 12,835
Likes: 3
From: Silver Lake Dunes, MI
Club FTE Silver Member

If it were the injector the problem would follow the injector. So if it was number 6 then you put 6 into cylinder number 4 and it smoked until you unplugged number 4 now then the injector is the issue.

Is that what happened or did the issue stay with number 6?

If it stayed with number 6 even though you moved the injector there is either a mechanical issue with that cylinder (no compression) or there is an electronics issue holding that injector open.
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

Ford's 2001 Explorer Sportsman Concept Looks For a New Home

 Verdad Gallardo
story-1

10 Best Ford Truck Engines We Miss the Most!

 Joe Kucinski
story-2

2026 Shelby F-150 Off-Road: Better Than a Raptor R?

 Brett Foote
story-3

2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

 Michael S. Palmer
story-4

10 Most Surprising 2026 Ford Truck Features!

 Joe Kucinski
story-5

Top 10 Ford Trucks Coming to Mecum Indy 2026

 Brett Foote
story-6

5 Best / 5 Worst Ford Truck Wheels of All Time

 Joe Kucinski
story-7

Ford Super Duty: 5 Things Owners LOVE, 5 Things They LOATHE!

 Joe Kucinski
story-8

Every 2026 Ford Truck Engine RANKED from WORST to FIRST!

 Michael S. Palmer
story-9

The Best F-150 Deal of Every Trim Level (XL through Raptor)

 Joe Kucinski
Old Sep 14, 2008 | 09:47 PM
  #9  
RubberDuck's Avatar
RubberDuck
Logistics Pro
Joined: Jul 2001
Posts: 4,137
Likes: 41
From: Marble Falls, Texas
Club FTE Silver Member

Pull the valve cover and take a straight edge and lay it across the solinoids. If the problem stayed in #6 most likely the nozzle seal (copper washer)stayed in the injector bore from the old injectors. The straight edge will show this. That will cause issues similar to this. Just a shot. Or, there has to be a problem in the injector itself. But if it stayed in the cylinder, inspect the injector cup very closly for cracks or the copper washer. Just my .02
 
Reply
Old Sep 14, 2008 | 09:49 PM
  #10  
tjbeggs's Avatar
tjbeggs
Post Fiend
Joined: Apr 2004
Posts: 12,835
Likes: 3
From: Silver Lake Dunes, MI
Club FTE Silver Member

Cody the part that has me puzzled is that it goes away if the injector is unplugged...... IDM issue holding the injector open???
 
Reply
Old Sep 14, 2008 | 10:51 PM
  #11  
RubberDuck's Avatar
RubberDuck
Logistics Pro
Joined: Jul 2001
Posts: 4,137
Likes: 41
From: Marble Falls, Texas
Club FTE Silver Member

I would suspect the injector itself before the IDM. I missed that part. Or as simple as UVC harness burnt, or pinched. This is a strange one.
 
Reply
Old Sep 14, 2008 | 11:01 PM
  #12  
c00nhunterjoe's Avatar
c00nhunterjoe
Lead Driver
15 Year Member
Joined: May 2007
Posts: 8,606
Likes: 13
From: Belair md
has to be elec as in idm or frayed wires. check the wire harnes as it rund over the driver valve cover and inspect all of it. if you have access to a scan tool run an injector electrical test. if you dont you could try idling the truck with the valve cover off and use a stethescope (screwdriver) on the solonoid to see if its staying open or if its pulsing.
 
Reply
Old Sep 14, 2008 | 11:04 PM
  #13  
RubberDuck's Avatar
RubberDuck
Logistics Pro
Joined: Jul 2001
Posts: 4,137
Likes: 41
From: Marble Falls, Texas
Club FTE Silver Member

If it's staying open, the ejector spout would just pour oil instead of spitting it.
 
Reply
Old Sep 14, 2008 | 11:05 PM
  #14  
c00nhunterjoe's Avatar
c00nhunterjoe
Lead Driver
15 Year Member
Joined: May 2007
Posts: 8,606
Likes: 13
From: Belair md
good point, you could also use a voltmeter and see if power is being given at a constant.
 
Reply
Old Sep 15, 2008 | 09:18 PM
  #15  
roger99's Avatar
roger99
Thread Starter
|
Junior User
Joined: Jul 2008
Posts: 75
Likes: 0
From: kentucky
update

we have found a bent rod in #6
 
Reply



All times are GMT -5. The time now is 08:07 PM.

story-0
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-1
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE
story-2
2026 Shelby F-150 Off-Road: Better Than a Raptor R?

Slideshow: first look at the 810 hp 2026 Shelby F-150 Off-Road!

By Brett Foote | 2026-05-12 12:50:07


VIEW MORE
story-3
2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

Slideshow: Everything You Need to Know about the 2027 Super Duty Carhartt Package!

By Michael S. Palmer | 2026-05-07 17:51:06


VIEW MORE
story-4
10 Most Surprising 2026 Ford Truck Features!

Slideshow: 10 most surprising Ford truck options/features in 2026.

By Joe Kucinski | 2026-05-05 11:17:22


VIEW MORE
story-5
Top 10 Ford Trucks Coming to Mecum Indy 2026

Slideshow: Here are the top 10 Fords coming to Mecum Indy 2026.

By Brett Foote | 2026-05-04 13:49:49


VIEW MORE
story-6
5 Best / 5 Worst Ford Truck Wheels of All Time

Slideshow: The 5 best and 5 worst Ford truck wheels of all time

By Joe Kucinski | 2026-04-29 16:49:01


VIEW MORE
story-7
Ford Super Duty: 5 Things Owners LOVE, 5 Things They LOATHE!

Slideshow: Ranking the 5 things owners love about their Super Duty and 5 things they don't

By Joe Kucinski | 2026-04-29 16:36:49


VIEW MORE
story-8
Every 2026 Ford Truck Engine RANKED from WORST to FIRST!

Slideshow: Ranking all 12 Ford truck engines available in 2026.

By Michael S. Palmer | 2026-04-22 13:32:20


VIEW MORE
story-9
The Best F-150 Deal of Every Trim Level (XL through Raptor)

Slideshow: The best Ford F-150 deal for every trim level (XL through Raptor)

By Joe Kucinski | 2026-04-21 15:59:01


VIEW MORE