Notices
Bronco II Ford Bronco II

HELP!! Diff pin won't come out!

Thread Tools
 
Search this Thread
 
Old Jul 29, 2008 | 06:34 PM
  #1  
Fordpup's Avatar
Fordpup
Thread Starter
|
Junior User
Joined: Jun 2007
Posts: 82
Likes: 1
From: Pennsylvania
Exclamation HELP!! Diff pin won't come out!

Hey guys,

I am working on my 86 B2, 4X4, needing to change the rear axle seals,7.5..

The diff pin lockbolt came right out, whole also, but the diff pin just won't come out. It seems to me that it is hanging up in the one spider gear. The diff pin itself will move about 1/8" and thats all.

Any help will be greatly appreciated.
 
Reply
Old Jul 29, 2008 | 07:18 PM
  #2  
danr1's Avatar
danr1
Lead Driver
15 Year Member
Liked
Loved
Community Favorite
Joined: Aug 2006
Posts: 5,670
Likes: 12
From: Sand Lake, MI
Sounds like it may have spun dry or just failed and welded itself to the pin, hard to say from here! lol

Did you try heating the spider gear first, then knocking the pin out? Heating it may expand it enough to get it off.

It should slide right out of the spiders just a smooth as can be, you may end up having to cut it out if its really that stuck.
 
Reply
Old Jul 29, 2008 | 07:26 PM
  #3  
Fordpup's Avatar
Fordpup
Thread Starter
|
Junior User
Joined: Jun 2007
Posts: 82
Likes: 1
From: Pennsylvania
I will definitely try the heat tomorrow if its not raining. I ran out of enough light to keep working on it tonight. The heat treatment is starting to sound like the way to go. I hope it works. The funny thing is, this was supposed to be my SPRING project... lol.

I will keep you informed on my progress. Many thanks.
 
Reply
Old Jul 30, 2008 | 03:24 AM
  #4  
Help I M Stuck's Avatar
Help I M Stuck
Posting Guru
Joined: Mar 2004
Posts: 1,307
Likes: 0
From: MARYLAND
that pin will not come all the way out..it will pop out enough to allow you to push the axles in to get the C-clips off.
Just make sure you remove the 8mm retaining bolt that keep it in place first.
 
Reply
Old Jul 30, 2008 | 06:22 AM
  #5  
danr1's Avatar
danr1
Lead Driver
15 Year Member
Liked
Loved
Community Favorite
Joined: Aug 2006
Posts: 5,670
Likes: 12
From: Sand Lake, MI
The pin will come all the way out, it has to clear the space between the spiders to allow the axle shafts to push in.
 
Reply
Old Jul 30, 2008 | 11:06 AM
  #6  
Help I M Stuck's Avatar
Help I M Stuck
Posting Guru
Joined: Mar 2004
Posts: 1,307
Likes: 0
From: MARYLAND
mine came out enough to give me clearence to push the axles in to get the C-clips off.
 
Reply
Old Aug 4, 2008 | 09:49 PM
  #7  
Fordpup's Avatar
Fordpup
Thread Starter
|
Junior User
Joined: Jun 2007
Posts: 82
Likes: 1
From: Pennsylvania
Hey guys.... success!!! Got the axles out and the seals changed. Help I M Stuck was right about enough clearance. There is a channel in the diff pin that allows the axles to be pushed in enough to remove the c-clips.

Worked for me, and I didn't have to beat the gears all up.

Thanks Help I M Stuck!
 
Reply
Old Aug 7, 2008 | 06:33 PM
  #8  
danr1's Avatar
danr1
Lead Driver
15 Year Member
Liked
Loved
Community Favorite
Joined: Aug 2006
Posts: 5,670
Likes: 12
From: Sand Lake, MI
Glad you figured it out, I was under the impression you couldn't move the pin at all to start with.

Been a while, I took the diff out of a 86 and put it in a 88 some time ago now. I striped another one to scrap the body. I do remember completely removing the pin. Just not if it was before or after removing the axles. I don't know why but for some reason "before" comes to mind but it may not have been till after I had em out.

Anyway hope I didn't add any confusion, posting that it would come all the way out first.
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

Top 10 Ford Truck Tragedies

 Joe Kucinski
story-1

AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

 Brett Foote
story-2

Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

 Michael S. Palmer
story-3

Ford's 2001 Explorer Sportsman Concept Looks For a New Home

 Verdad Gallardo
story-4

10 Best Ford Truck Engines We Miss the Most!

 Joe Kucinski
story-5

2026 Shelby F-150 Off-Road: Better Than a Raptor R?

 Brett Foote
story-6

2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

 Michael S. Palmer
story-7

10 Most Surprising 2026 Ford Truck Features!

 Joe Kucinski
story-8

Top 10 Ford Trucks Coming to Mecum Indy 2026

 Brett Foote
story-9

5 Best / 5 Worst Ford Truck Wheels of All Time

 Joe Kucinski
Old Aug 8, 2008 | 10:01 PM
  #9  
Fordpup's Avatar
Fordpup
Thread Starter
|
Junior User
Joined: Jun 2007
Posts: 82
Likes: 1
From: Pennsylvania
No prob, danr1... On a side note, I just changed the rear axle seals in my 1989 F150 2 days ago. That diff pin slid right out. Lucky for me I guess. The lockbolt came out very easy as well. Hardly had a scratch on it. I did replace it with new though.

Funny how things work out. Thanks for all the input guys!
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
Tanner2011
1999 - 2016 Super Duty
18
Sep 25, 2025 07:08 AM
UNTAMND
1987 - 1996 F150 & Larger F-Series Trucks
12
Jun 26, 2025 10:37 AM
redbayredneck
1980 - 1986 Bullnose F100, F150 & Larger F-Series Trucks
25
Mar 14, 2016 12:36 PM
Urban_Prisoner
1999 - 2016 Super Duty
12
Jan 17, 2011 08:56 PM
Ricache
1987 - 1996 F150 & Larger F-Series Trucks
24
Sep 15, 2009 02:08 PM




All times are GMT -5. The time now is 05:55 PM.

story-0
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE
story-1
AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

And it might be even better than that.

By Brett Foote | 2026-05-18 19:26:42


VIEW MORE
story-2
Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

Slideshow: Does lowering an F-150 Lobo RUIN the ride quality?

By Michael S. Palmer | 2026-05-18 19:20:37


VIEW MORE
story-3
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-4
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE
story-5
2026 Shelby F-150 Off-Road: Better Than a Raptor R?

Slideshow: first look at the 810 hp 2026 Shelby F-150 Off-Road!

By Brett Foote | 2026-05-12 12:50:07


VIEW MORE
story-6
2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

Slideshow: Everything You Need to Know about the 2027 Super Duty Carhartt Package!

By Michael S. Palmer | 2026-05-07 17:51:06


VIEW MORE
story-7
10 Most Surprising 2026 Ford Truck Features!

Slideshow: 10 most surprising Ford truck options/features in 2026.

By Joe Kucinski | 2026-05-05 11:17:22


VIEW MORE
story-8
Top 10 Ford Trucks Coming to Mecum Indy 2026

Slideshow: Here are the top 10 Fords coming to Mecum Indy 2026.

By Brett Foote | 2026-05-04 13:49:49


VIEW MORE
story-9
5 Best / 5 Worst Ford Truck Wheels of All Time

Slideshow: The 5 best and 5 worst Ford truck wheels of all time

By Joe Kucinski | 2026-04-29 16:49:01


VIEW MORE