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6.0L Power Stroke Diesel 2003 - 2007 F250, F350 pickup and F350+ Cab Chassis, 2003 - 2005 Excursion and 2003 - 2009 van

Help! 6.0 trouble codes

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Old May 18, 2008 | 04:26 PM
  #1  
PowerStrokeIt03's Avatar
PowerStrokeIt03
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Help! 6.0 trouble codes

Hi fellow proud Ford truck owners. This is my first time on here, so I hope im doing this right.

I bought an '03 F-250, 6.0,auto, CC, 4x4, LB that now has about 139,000 miles on it. I made a custom 4" exhaust with no muffler or Cat, (sounds awesome) installed a K&N cold air intake, and Hypertech Power Programmer III. After installing the cold air intake and exhaust, I test drove it and after about 10 minutes of driving the emisions light came on. The codes were (P006A MAP-MASS or volume air flow correlation) and (P0401 EGR flow insufficient) After some research i found quite a few people have had the emmisions light come on after doing various mods. I installed a BD Boost Builder (wires into the MAP sensor) which claims to give you more boost, performance and keep the light from coming on. It stayed off for a day and then came back on. (Did give about 10 more pounds of boost) Iv recently installed the Hypertech and had to clear the codes to do so and after the install the light came back on after about 3 days. It seems like there should be a way around this.

My questions are; has anyone else had similar problems? What should I check? Should I just put the stock air box back in? I was also told that when the light comes on the ECM goes into closed loop or "Limp mode" is that true?

I know a lot and am pretty mechanically inclined but dont know everything and am always searching to learn new information. Any info would be greatly appreciated. Thank you.

03' F-250 cc, 6.0. at, LB, 4X4
Hypertech power programmer III
K&N cold air intake
4" exhaust (no cat, or muffler)
6.5" lift
315/75/16 Nitto Terra Grapplers
 
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Old May 18, 2008 | 06:12 PM
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put the intake back to stock or get an S&B. What you heard about limp mode isn't true. Those codes could be considered normal with an aftermarket intake. stock filters the best also.
 
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Old May 18, 2008 | 06:24 PM
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I agree with Doubledee.
 
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Old May 18, 2008 | 08:58 PM
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Be careful about boost - too much and your head bolts stretch and the gaskets fail. Unless you have studs, you really should stay below 30 (IMHO).
 
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