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I put in my new 6637 about two weeks ago and I couldn't figure out why it didn't look like it was sitting like everyone else's. I realized that there was some cutting involved by searching through the threads and thought it would be helpful to others like me who didn't know so here's some pics. Also, I just got my cover from Pete so it was perfect timing to pull everything apart anyway.
Before the cut (actually its after just with the removed piece put in place)
I didn't see much gain, but it sounds sweet and improves airflow, just keep and eye on it, I had the clamp slip and ran unfiltered for a bit Now I check it all the time. Its a Napa air filter number and a short piece of exhaust pipe. Most guys look for a scrap piece of exhaust or pvc.
Dave
No cutting at all on mine, perfect fit! And that nasty foil is long gone....it was the best pic I could find of the 6637 though lol
That's how mine fit before I cut the bottom of the battery tray/filter box. The problem was that the far right side of the filter was hitting the hood and developed an indent there. Also, I could see that the right side of the hood was sticking up slightly when it was closed which meant there was obviously contact. Bottom line, no more contact and much easier to get in and out.