Notices
Offroad & 4x4
Sponsored by:
Sponsored by:

4x4 rumble

Thread Tools
 
Search this Thread
 
Old Mar 8, 2008 | 02:24 AM
  #1  
deanzawistowski's Avatar
deanzawistowski
Thread Starter
|
Senior User
Joined: Jul 2007
Posts: 139
Likes: 0
4x4 rumble

today i went to go use my 4x4 for the first time in a while. I locked the hubs, and put it in 4HI, and the 4x4 light on the dash came on but the 4x4 wasnt working. I finally got the 4x4 HI to engage and the truck started making a louded rumble noise. It definately was from a moving part cause it would be faster and the truck went faster. Then when i went to take it out of 4HI it wouldnt go back to 2wd. I checked all the fluids and they were fine. I have a 94 IDI turbo diesel. I have no idea what it could be.
 
Reply
Old Mar 8, 2008 | 11:27 AM
  #2  
kjett's Avatar
kjett
Post Fiend
20 Year Member
Joined: Jan 2001
Posts: 5,121
Likes: 1
From: Springfield, VA
I'm guessing this is in your 94? Have you checked out what it might be, u-joint, front axle, or t-case??? To me is sounds like what happened to my t-case.

If it has the BW-1356 electronic transfer case, then you more than likely broke the ears off the shift fork. They are know to do that, especially with the esof, and is why you had a hard time shifting it into and out of 4hi. It's fairly easy to fix, just pull the t-case, split the case, and replace the fork. The reason the ears break off is due to the cheesy way the oil pump retainer is mounted, so you may want to look at that while you are in it. The rattleing around you probably heard was the oil pump retainer spinning on the shaft, and chewing itself up.



If this post helps out, give up some rep!
 
Reply
Old Mar 8, 2008 | 02:44 PM
  #3  
deanzawistowski's Avatar
deanzawistowski
Thread Starter
|
Senior User
Joined: Jul 2007
Posts: 139
Likes: 0
yeah its on my 94, its been getting progressively worse and the noise is louder, it almost sounds like a jack hammer.
im not sure what transfer case it is, whichever one comes stock
 
Reply
Old Mar 8, 2008 | 05:02 PM
  #4  
chrono4's Avatar
chrono4
Post Fiend
Joined: Jan 2004
Posts: 5,377
Likes: 2
From: Elkhart IN
Yeah, it has the bw 1356 case. I had the ears break off my 88's shifter, and it did the same sort of thing. It's not hard to repair, you just need an extra set of hands to help get the case in and out of the truck, as its kinda awkward.
 
Reply
Old Mar 8, 2008 | 05:42 PM
  #5  
deanzawistowski's Avatar
deanzawistowski
Thread Starter
|
Senior User
Joined: Jul 2007
Posts: 139
Likes: 0
know where i can get one?
 
Reply
Old Mar 8, 2008 | 05:51 PM
  #6  
chrono4's Avatar
chrono4
Post Fiend
Joined: Jan 2004
Posts: 5,377
Likes: 2
From: Elkhart IN
I found mine as a N.O.S. at some ford stealership I looked up in the phonebook. had to drive 40 miles, but it was only 35 bucks.
 
Reply
Old Mar 8, 2008 | 06:01 PM
  #7  
deanzawistowski's Avatar
deanzawistowski
Thread Starter
|
Senior User
Joined: Jul 2007
Posts: 139
Likes: 0
how hard was it to put in?
i have no knowledge of transfer cases what so ever, im am good with car stuff though, ive rebuilt motors and whatnot, so it sounds like we shouldnt have a problem
 
Reply
Old Mar 8, 2008 | 06:17 PM
  #8  
chrono4's Avatar
chrono4
Post Fiend
Joined: Jan 2004
Posts: 5,377
Likes: 2
From: Elkhart IN
I dont remember the exact steps, but it's pretty self explanitory once you get in there. You just split the case apart by taking out the torx bolts, and then you'll see the shift fork. It just rides on a shaft, and with the case apart it should all come apart pretty easily.
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

This Hennessey Takes the Expedition Tremor's Off-Roading Capability to the Next Level

 Verdad Gallardo
story-1

Top 10 Fords at 2026 Carlisle Ford Nationals

 Joe Kucinski
story-2

3 Best / 3 Worst Parts of Modern Ford Ownership

 Brett Foote
story-3

10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

 Pouria Savadkouei
story-4

Every 2026 Ford Engine Explained

 Brett Foote
story-5

10 Ugly Ford Trucks That We Still Kinda Love

 Joe Kucinski
story-6

10 Things Every Truck Owner NEEDS (2026 Edition)

 Michael S. Palmer
story-7

Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

 Verdad Gallardo
story-8

Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

 Joe Kucinski
story-9

2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

 Brett Foote
Old Mar 8, 2008 | 09:42 PM
  #9  
captain p4's Avatar
captain p4
Post Fiend
Joined: Jun 2004
Posts: 8,147
Likes: 1
From: Joppa, Maryland
I don't know if these are as heavy as an np205, but be extra cautious when you're dropping the transfer case, they're heavy.
 
Reply
Old Mar 9, 2008 | 06:10 PM
  #10  
deanzawistowski's Avatar
deanzawistowski
Thread Starter
|
Senior User
Joined: Jul 2007
Posts: 139
Likes: 0
i would make sense that it was something in the transfer case, because the shift level vibrates pretty hard with the noise the truck is making.

I don't think im going to try and attempt this myself
anyone have an idea of how much i should expect to pay a shop?
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
AKFORD4x4
1987 - 1996 F150 & Larger F-Series Trucks
3
Oct 14, 2011 12:12 AM
Fordby4
1973 - 1979 F-100 & Larger F-Series Trucks
32
Jan 3, 2011 12:43 AM
plmberkevin
1999 - 2003 7.3L Power Stroke Diesel
1
Apr 11, 2010 12:32 AM
midnitoil
1997 - 2003 F150
19
Jul 4, 2007 10:27 AM
92Expo
Explorer, Sport Trac, Mountaineer & Aviator
1
Jun 15, 2004 02:07 AM




All times are GMT -5. The time now is 03:57 PM.

story-0
This Hennessey Takes the Expedition Tremor's Off-Roading Capability to the Next Level

Slideshow: The VelociRaptor Expedition gains a lift, upgraded suspension, Brembo brakes, and trail-ready equipment while retaining the stock 440-horsepower EcoBoost V6.

By Verdad Gallardo | 2026-06-12 11:01:55


VIEW MORE
story-1
Top 10 Fords at 2026 Carlisle Ford Nationals

Slideshow: Top 10 Fords at 2026 Ford Nationals

By Joe Kucinski | 2026-06-09 11:10:08


VIEW MORE
story-2
3 Best / 3 Worst Parts of Modern Ford Ownership

Based on years of owning multiple modern Ford products.

By Brett Foote | 2026-06-09 10:53:36


VIEW MORE
story-3
10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

SPONSORED: From muddy boots to rain-soaked cargo, these upgrades address some of the most common frustrations Ford truck owners face every day.

By Pouria Savadkouei | 2026-06-08 18:50:34


VIEW MORE
story-4
Every 2026 Ford Engine Explained

Here's everything you need to know about every Ford engine available for the 2026 model year.

By Brett Foote | 2026-06-05 12:58:01


VIEW MORE
story-5
10 Ugly Ford Trucks That We Still Kinda Love

Slideshow: 10 ugly Ford trucks that we still kinda love.

By Joe Kucinski | 2026-06-03 09:51:16


VIEW MORE
story-6
10 Things Every Truck Owner NEEDS (2026 Edition)

Slideshow: the best gifts for dads & grads

By Michael S. Palmer | 2026-06-03 15:43:58


VIEW MORE
story-7
Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-06-03 11:38:36


VIEW MORE
story-8
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-9
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE