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Drop Bracket Problems Again

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Old Feb 26, 2008 | 05:11 PM
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Drop Bracket Problems Again

I started my day with a fuel leak. I noticed something dripping on the driveway while warming up this a.m.. Had to take my daughter to school so I back out of the driveway (downhill) and when I brake I hear a POP and it feels like I hit something. I didn't and am stumped at this point. I get back home and I start looking for the fuel leak. The schraeder fitting on the FPR is dripping. I gave the fitting an eighth of a turn and it stopped. I am now about 45 minutes behind on my day. I jump in my truck to go make some $$ and as I accelerate to about 45mph on the highway, the front end starts to dance and shake. I think immediately, DROP BRACKET problem. It happened last year and almost killed me. I limped home, climbed under my truck, and sure enough, I find a bolt sheared off of the right axle pivot bracket. The other three on this side are an eighth inch backed out. The four bolts on the other side are at least, seated. I look in the street and see a nut right where it should be. Now I know what the sound was. I called Tuff Country to say "WTF? are you trying to kill me?" and was informed that my bolts need to be checked for torque (85-95ft/lbs) every 60 days. Huh? "Oh yeah, they'll come loose", he says. Huh? I went and bought grade 5 bolts to replace all eight and now I need to have my alignment checked for the 4th time in 14 months. I am thinking of what to do next. I will definitely keep an eye on them from here on out. The lift was installed by the PO and I really want a 4' superlift with the super runner steering kit...HONEY?
- Ish
 

Last edited by MTNWOODY; Feb 26, 2008 at 05:15 PM. Reason: grammer
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Old Feb 26, 2008 | 05:27 PM
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I would get grade 8 bolts with lock washers and lots of thread locker! maybe even spot weld the nuts on!! But every 60 days! are they crazy!! Grade 8's hammered on with an impact hard with lock washer and locktite should be good.
 
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Old Feb 26, 2008 | 05:33 PM
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got pictures? sounds like you need a different brand bracket. and definatly go with what tj said, at least grade 8 if not higher
 
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Old Feb 26, 2008 | 05:39 PM
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id go with grade 8's and aviation nuts (the ones with the rubber on the top side of the nut and have kinda a crown to it) you can use 2 nuts and torque the second one down on the first one eather way with some thread locker and i cant picture them getting loose
 
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Old Feb 26, 2008 | 05:44 PM
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double nut and the green locktite
 
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Old Feb 26, 2008 | 05:44 PM
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Originally Posted by 884x4broncoII
id go with grade 8's and aviation nuts (the ones with the rubber on the top side of the nut and have kinda a crown to it) you can use 2 nuts and torque the second one down on the first one eather way with some thread locker and i cant picture them getting loose
X 2 double them ....
 
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Old Feb 26, 2008 | 05:50 PM
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I was thinking the same thing as far as welding them goes. The bolt only sheared because it came loose. I tried to get Grade 8s earlier today but the local hardware was out of the right length so I went with Grade 5s that I am not sure are 5s after getting them home and on the truck (came out of the grade 5 drawer but...they don't have the grade 5 symbol I know). I saved one and will be double checking tommorrow.
Here's the link to the APBs:
http://www.suspensionconnection.com/...con/20852.html
Thanks.
- Ish
 
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Old Feb 26, 2008 | 06:04 PM
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How about double nutted, greenlocktited, aircraft hardware, welded? I am serious. I had my 3yo daughter in the truck this morning. This will get taken care of tommorrow.
Thanks again guys.
- Ish
 
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Old Feb 26, 2008 | 06:14 PM
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Originally Posted by MTNWOODY
How about double nutted, greenlocktited, aircraft hardware, welded? I am serious. I had my 3yo daughter in the truck this morning. This will get taken care of tommorrow.
Thanks again guys.
- Ish
You forgot peened over .....(spelling ) ....
 
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Old Feb 26, 2008 | 06:20 PM
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Originally Posted by Action4478
You forgot peened over .....(spelling ) ....
And last but not least...JB Weld.
 
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Old Feb 26, 2008 | 06:23 PM
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with grade 8 bolts, using lock washers and red locktite you should have NO problems with them coming loose. if they come loose with that set-up then you need different brackets because those are flexing so much that they are on the virge of breaking.
 
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Old Feb 27, 2008 | 12:57 AM
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Fool me once....I gotta get out of using these brackets!

I like the height that this lift (2.5" Tuff XXXtry) gives me. How can I make it safe? I have done some research and like the superlift 4" with the super runner steering. I don't want to swap axles...at least my wife doesn't. I would like to do the 4" Superlift and SRS Kit with a TTB/RSK on the QT (we need this, Honey). Can you relate?

Bottom line, I like the 2.5" lift up front. The axle pivot brackets almost killed me once and this a.m. my daughter was in the truck. Tuff Country can kiss my ****! If I gotta stick with my D50...What? Go back to stock?
- Ish
 
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Old Feb 27, 2008 | 07:41 AM
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is it just a 2.5 lift? If so you could remove the stuff on the front and use the stock springs plus a add a leaf leveling kit. that will give you 1.5 maybe 2 inches in the front over stock.
 
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Old Feb 27, 2008 | 11:32 PM
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Put on by the PO. I was thinking RSK with SD springs, but you still need brackets if you can't get it aligned.
- Ish
 
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Old Feb 28, 2008 | 03:27 PM
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Okay, I just got a call from the guy who installed the brackets last year. The one that came loose is cracked...I will have to replace both at $200 plus install, again. I really don't want to give Tuff Country any more of my money (torque every 60 days, what a joke). If I go back to stock, I am worried about tire issues. WTF2do?
- Ish
 
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