Notices
Aerostar Ford Aerostar

Headlight Problem

Thread Tools
 
Search this Thread
 
Old Jan 16, 2008 | 06:21 AM
  #1  
Qautchat's Avatar
Qautchat
Thread Starter
|
New User
Joined: Jun 2007
Posts: 21
Likes: 0
Headlight Problem

Hello,
firstwall, I want to thanks people for the help they give to me on this forum.

I've now another problems on my aerostar. I will make two topics fore mere clarity.

My first pb is ont the headlights :
When I turn the lamp on (first position of the switch), the small lamps lights.
When I go to the second position, The headlamps give no lights. But I could always made optical hightbeam.

I've check the harness who goes to the switch, and I've current on it.

I think that I have a problem on the hight beam switch (this one who is actuated by the same lever of the turning signal), but I'm not sure.

If somebody could help me....

I apologize if some technical terms are not correct, but I am from france
 
Reply
Old Jan 16, 2008 | 08:07 AM
  #2  
Bear River's Avatar
Bear River
Former ******
Joined: Nov 2004
Posts: 4,901
Likes: 2
From: Salt Lake City, Utah
The switch itself is probably burned out. Happens a lot, they really can't handle the current of the headlights.
 
Reply
Old Jan 16, 2008 | 10:05 AM
  #3  
VanGo's Avatar
VanGo
Elder User
Joined: Apr 2005
Posts: 882
Likes: 0
From: Wichita
If the switch fixes it, help us out by doing and autopsy on the old one. I'd like to know if the contacts are badly burned or not. Pics would be great!
Good luck on the repair. I think it's the switch too.
 
Reply
Old Jan 16, 2008 | 10:39 AM
  #4  
Ron W.'s Avatar
Ron W.
Elder User
Joined: Jan 2008
Posts: 589
Likes: 0
From: Stockton Ca.
First guess multi function switch, and be sure to inspect the connectors for signs of heat.
 
Reply
Old Jan 16, 2008 | 11:18 AM
  #5  
Qautchat's Avatar
Qautchat
Thread Starter
|
New User
Joined: Jun 2007
Posts: 21
Likes: 0
The switch you think is burnout is the one located near the steering wheel ?
Do I need to change any relay ?
Do someone have the ford ref in order I try to find it in France ?
Thanks for the help

Phil
 
Reply
Old Jan 16, 2008 | 07:06 PM
  #6  
93nighthawk's Avatar
93nighthawk
Posting Guru
Joined: Jul 2004
Posts: 2,416
Likes: 1
From: Mitchell, SD
Originally Posted by Qautchat
The switch you think is burnout is the one located near the steering wheel ?
Do I need to change any relay ?
Do someone have the ford ref in order I try to find it in France ?
Thanks for the help

Phil
You need to replace the headlight switch on the dash. There is no relay, the full current runs through that switch, which causes it to fry and fail.

I believe it is a common style switch found in most fords of that era of Ford trucks and some cars so it should not be that hard to find either from the dealership or aftermarket.
 
Reply
Old Jan 16, 2008 | 10:11 PM
  #7  
asavage's Avatar
asavage
FTE Community Team
20 Year Member
Community Favorite
Joined: Nov 2001
Posts: 1,809
Likes: 244
From: Oak Harbor, Washington
Club FTE Gold Member
Originally Posted by Qautchat
When I turn the lamp on (first position of the switch), the small lamps lights.
When I go to the second position, The headlamps give no lights. But I could always made optical hightbeam.

I've check the harness who goes to the switch, and I've current on it.

I think that I have a problem on the hight beam switch (this one who is actuated by the same lever of the turning signal), but I'm not sure.
The headlight switch (in the dash upper left) is a known weak area. They burn up with alarming ease. The headlight switch connector also melts.

You have voltage at the headlight switch. With the switch pulled out entirely (headlights ON), do you have voltage at the Red/Yellow wire?

(click on image for larger)


If you look at this HL wiring diagram (sorry for the poor quality), you can see that the MF switch (dimmer stalk) powers the headlights via two separate circuits, only one of which is through the HL switch on the dash. What this means is that you may be able to activate the headlights by pulling the MF switch lever towards you (and holding it: "flash to pass" mode), powering the HLs via fuse 12, but if the HL switch in the dash has failed, you will not have normal function of the HLs.




If you do not have voltage at the Red/Yellow wire of the headlight switch, with the switch ON (**** pulled out entirely), you will need to replace it, and the switch's connector should also be inspected for overheating.

 
Reply
Old Jan 17, 2008 | 03:28 AM
  #8  
Qautchat's Avatar
Qautchat
Thread Starter
|
New User
Joined: Jun 2007
Posts: 21
Likes: 0
Hi,
Thanks for the advises.
Unfortunately, my headlight switch does'nt look like your pictures. I think it is because my Aerostar is a 1991 model, with electronic dashboard.
Anyway I've test the red yellow wire (beetween this wire and the black one (G), and my voltmeter indicate 12V.
So, I think, but not sure that the pb may be on the turn signal/hight beam switch ?
And I've see that there is a hightlight relay alson. Perhaps it is this relay whitch is dead. But I don't know where it is and how I could test it.
If not, what could I test ?
Thanks for any advise.
Phil
 

Last edited by Qautchat; Jan 17, 2008 at 03:45 AM.
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

Top 10 Ford Truck Tragedies

 Joe Kucinski
story-1

AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

 Brett Foote
story-2

Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

 Michael S. Palmer
story-3

Ford's 2001 Explorer Sportsman Concept Looks For a New Home

 Verdad Gallardo
story-4

10 Best Ford Truck Engines We Miss the Most!

 Joe Kucinski
story-5

2026 Shelby F-150 Off-Road: Better Than a Raptor R?

 Brett Foote
story-6

2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

 Michael S. Palmer
story-7

10 Most Surprising 2026 Ford Truck Features!

 Joe Kucinski
story-8

Top 10 Ford Trucks Coming to Mecum Indy 2026

 Brett Foote
story-9

5 Best / 5 Worst Ford Truck Wheels of All Time

 Joe Kucinski
Old Jan 17, 2008 | 09:06 AM
  #9  
asavage's Avatar
asavage
FTE Community Team
20 Year Member
Community Favorite
Joined: Nov 2001
Posts: 1,809
Likes: 244
From: Oak Harbor, Washington
Club FTE Gold Member
You would have saved a lot of time if you had stated the year of your Aero at the beginning. Edit your Signature on this board to include that info.

The HL switch is different 1986-1991. I do not have time right now to dig out the wiring diagram for the earlier HL switch.

Armed with a wiring diagram, you can diagnose using a step-by-step procedure. Without a diagram, you have to know a lot more about what you're doing, and have to make educated guesses. Naturally, the former method is recommended.

The early HL switch is not as prone to fail as the later one, but I have had one bad.
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
don96exp
Explorer, Sport Trac, Mountaineer & Aviator
7
Dec 1, 2024 12:42 PM
1970RedF100
1967 - 1972 F-100 & Larger F-Series Trucks
17
Dec 31, 2014 05:32 PM
88PONY
1987 - 1996 F150 & Larger F-Series Trucks
10
Dec 13, 2013 09:23 PM
p51man
Electrical Systems/Wiring
3
Sep 26, 2013 06:49 PM
greystreak92
1978 - 1996 Big Bronco
17
Mar 27, 2012 07:53 PM




All times are GMT -5. The time now is 11:14 AM.

story-0
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE
story-1
AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

And it might be even better than that.

By Brett Foote | 2026-05-18 19:26:42


VIEW MORE
story-2
Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

Slideshow: Does lowering an F-150 Lobo RUIN the ride quality?

By Michael S. Palmer | 2026-05-18 19:20:37


VIEW MORE
story-3
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-4
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE
story-5
2026 Shelby F-150 Off-Road: Better Than a Raptor R?

Slideshow: first look at the 810 hp 2026 Shelby F-150 Off-Road!

By Brett Foote | 2026-05-12 12:50:07


VIEW MORE
story-6
2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

Slideshow: Everything You Need to Know about the 2027 Super Duty Carhartt Package!

By Michael S. Palmer | 2026-05-07 17:51:06


VIEW MORE
story-7
10 Most Surprising 2026 Ford Truck Features!

Slideshow: 10 most surprising Ford truck options/features in 2026.

By Joe Kucinski | 2026-05-05 11:17:22


VIEW MORE
story-8
Top 10 Ford Trucks Coming to Mecum Indy 2026

Slideshow: Here are the top 10 Fords coming to Mecum Indy 2026.

By Brett Foote | 2026-05-04 13:49:49


VIEW MORE
story-9
5 Best / 5 Worst Ford Truck Wheels of All Time

Slideshow: The 5 best and 5 worst Ford truck wheels of all time

By Joe Kucinski | 2026-04-29 16:49:01


VIEW MORE