Notices
Offroad & 4x4
Sponsored by:
Sponsored by:

welding DOM

Thread Tools
 
Search this Thread
 
Old Dec 21, 2007 | 01:36 PM
  #1  
crazyredneckanyhow's Avatar
crazyredneckanyhow
Thread Starter
|
Post Fiend
Joined: Sep 2006
Posts: 5,181
Likes: 3
From: Across from the neighbors
Club FTE Silver Member

welding DOM

Hey just curious. I can weld DOM with a 220 lincoln mig welder cant i?
I had a guy tell me i had to tig it but i think hes wrong. Anyone know?

Cheeto
 
Reply
Old Dec 21, 2007 | 01:38 PM
  #2  
cleatus12r's Avatar
cleatus12r
Butt-Head
Joined: Apr 2004
Posts: 9,453
Likes: 2,936
From: Reed Point, MT
Hey, it's mild steel. Of course you can weld it with a MIG. However, I STRONGLY suggest core wire vs. hard wire as hard wire creates a more brittle weld.
 
Reply
Old Dec 21, 2007 | 01:44 PM
  #3  
quadzjr's Avatar
quadzjr
just another Rockwell looser
Joined: Feb 2003
Posts: 4,042
Likes: 0
From: Cocoa, FL
Originally Posted by crazyredneckanyhow
Hey just curious. I can weld DOM with a 220 lincoln mig welder cant i?
I had a guy tell me i had to tig it but i think hes wrong. Anyone know?

Cheeto

HAHAHA.....yes you can....
 
Reply
Old Dec 21, 2007 | 05:23 PM
  #4  
STGFordCrazy04's Avatar
STGFordCrazy04
Post Fiend
Joined: May 2004
Posts: 5,277
Likes: 0
From: St George, SC I-95
Well if you cant my drag link is *****ed!

I didnt see any problem welding 1.5 .250 DOM with my lincoln 220. I used flux core wire because I ran out of gas.


TIG would be nice but I dont know how.
 
Reply
Old Dec 21, 2007 | 05:57 PM
  #5  
rebocardo's Avatar
rebocardo
Post Fiend
Joined: Jun 2002
Posts: 13,873
Likes: 3
From: Atlanta GA
It only has to be TIG welded to meet some racing sanction rules, but, you are not racing a $500,000 car at 160+ mph either. MIG is fine. What I do to test a piece of stuff before I go all out welding it is bending it in a pipe bender.

I like using 75/25 gas because it makes clean up (of slag) between welds much easier.

I never heard of it being more brittle. If there is a link to a welding site on that, it would be good to know.
 
Reply
Old Dec 21, 2007 | 07:46 PM
  #6  
crazyredneckanyhow's Avatar
crazyredneckanyhow
Thread Starter
|
Post Fiend
Joined: Sep 2006
Posts: 5,181
Likes: 3
From: Across from the neighbors
Club FTE Silver Member

WEll im planning on building either a set of radius arms or 4 linking the front of my 79 crew. I can get 1.75" OD DOM for 3.95 ft.
 
Reply
Old Dec 21, 2007 | 09:48 PM
  #7  
quadzjr's Avatar
quadzjr
just another Rockwell looser
Joined: Feb 2003
Posts: 4,042
Likes: 0
From: Cocoa, FL
Originally Posted by crazyredneckanyhow
WEll im planning on building either a set of radius arms or 4 linking the front of my 79 crew. I can get 1.75" OD DOM for 3.95 ft.

just some advice, do some hella research b4 building you a 3link w/panhard or 4link setup, you dont want to spend all that money and not get all the benefits of a 4link, if you dont do it right, you might as well still be on leafs...


oh btw, i like your sig.
 
Reply
Old Dec 21, 2007 | 10:32 PM
  #8  
cleatus12r's Avatar
cleatus12r
Butt-Head
Joined: Apr 2004
Posts: 9,453
Likes: 2,936
From: Reed Point, MT
Originally Posted by rebocardo

I never heard of it being more brittle. If there is a link to a welding site on that, it would be good to know.
I visited both Miller and Lincoln welder sites and was unable to find anything that said that the hard wire was more "brittle" as I stated earlier.

It was pounded into our heads that nobody, but nobody builds a trailer hitch with hard wire due to the shock loading. Local welding shops won't do it.

Also, for a welding certification plate, there are a flux-core and arc (stick) certification plates that have to be made and then ground and bent....without cracking or breaking. Guess what, a standard 230V hard-wire certification plate will not pass the test. The cold-lap from the insufficient penetration and cracks caused by impurities that the hard wire cannot remove (such as what a flux will do) will immediately break.

Nothing I do involves hard wire unless it's exhaust work or filling holes in sheetmetal since flux and stick don't particularly do a good [read: too much penetration] job on thin materials. Stick or flux-core all the way.

BTW, I'm not trying to be smart or boastful or even RIGHT!!! This is what half of my college money paid for, and I am really good at it. If there are other opinions, I will gladly listen to them.
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

Top 10 Fords at 2026 Carlisle Ford Nationals

 Joe Kucinski
story-1

3 Best / 3 Worst Parts of Modern Ford Ownership

 Brett Foote
story-2

10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

 Pouria Savadkouei
story-3

Every 2026 Ford Engine Explained

 Brett Foote
story-4

10 Ugly Ford Trucks That We Still Kinda Love

 Joe Kucinski
story-5

10 Things Every Truck Owner NEEDS (2026 Edition)

 Michael S. Palmer
story-6

Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

 Verdad Gallardo
story-7

Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

 Joe Kucinski
story-8

2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

 Brett Foote
story-9

Top 10 Ford Truck Tragedies

 Joe Kucinski
Old Dec 21, 2007 | 11:19 PM
  #9  
crazyredneckanyhow's Avatar
crazyredneckanyhow
Thread Starter
|
Post Fiend
Joined: Sep 2006
Posts: 5,181
Likes: 3
From: Across from the neighbors
Club FTE Silver Member

Quad its still 2wd so any 4wd suspension would be an improvment. lol. Cody, Ive been welding for awhile and the only thing flux core wire is good for is new exhaust pipe. I dont even really liek arc welders. Id like to TIG the radius arms but i cant get ahold of a machine and i havent used them much but im more that sure my big Lincoln will be ok for this job.
 
Reply
Old Dec 22, 2007 | 06:30 AM
  #10  
STGFordCrazy04's Avatar
STGFordCrazy04
Post Fiend
Joined: May 2004
Posts: 5,277
Likes: 0
From: St George, SC I-95
Didnt MacGyver weld a spark plug with battery cables and an electrical box knock out? That might work!
 
Reply
Old Dec 22, 2007 | 05:50 PM
  #11  
rebocardo's Avatar
rebocardo
Post Fiend
Joined: Jun 2002
Posts: 13,873
Likes: 3
From: Atlanta GA
> Nothing I do involves hard wire unless it's exhaust work or filling holes in sheetmetal

Pretty much how I use it, but, I did use it to do some frame and bumper work. Guess I can't worry about it now, I already sold the truck.
 
Reply
Old Dec 22, 2007 | 10:13 PM
  #12  
mustange70's Avatar
mustange70
Post Fiend
Joined: Nov 2001
Posts: 5,871
Likes: 0
From: Coutts Canada
Also, for a welding certification plate, there are a flux-core and arc (stick) certification plates that have to be made and then ground and bent....without cracking or breaking. Guess what, a standard 230V hard-wire certification plate will not pass the test. The cold-lap from the insufficient penetration and cracks caused by impurities that the hard wire cannot remove (such as what a flux will do) will immediately break.
Hate to be the *** cody, but hard wire will pass, its all in the operator, cold lapping (ie lack of fusion) is a common occurence with downhand mig as it lacks the pushing power of the smaw and fcaw processes do to the short circuit/globular transfer. In terms of impurities, yeah mig with hard wire is a little more picky with surface prep, but you SHOULD NOT be welding on anything but clean metal. theres a lot more little things that i could go on about but you get the jist of it here.

As per the orginal question, yes you can weld it with what you have, and that guy was giving you bs.
 
Reply
Old Dec 24, 2007 | 01:14 AM
  #13  
Ryan50hrl's Avatar
Ryan50hrl
Post Fiend
Joined: Nov 2001
Posts: 7,698
Likes: 4
From: Neenah, Wisconsin
I'm gunna have to agree....a good part of my college education was also spent in a welding lab, and it comes down to prep work and skill of welder. Hard wire will work fine if its done right. i still prefer tig to anything else, i think its easier to get a good weld, but thats just me....
 
Reply
Old Dec 26, 2007 | 01:20 PM
  #14  
stryder's Avatar
stryder
Fleet Mechanic
25 Year Member
Joined: Jul 2000
Posts: 1,493
Likes: 346
From: SE Iowa
Last I checked, downhill welding (any surface greater than 15%) is unexceptable no matter what kinda of process you use. Also I agree with mustange70 100%. Its all in the operator. If hard wire was unaccpetable for structural welding, they wouldn't be using it in the industrial sector. 99% of the welding here at John Deere is MIG with hard wire, and its used on everything from tractors, combines, and balers. Granted, its all 440V welders, but I still had to be 208/230V certified as a rework welder, and its not that hard to pass a coupon test if you prep the metal correctly before each pass.
 
Reply
Old Dec 27, 2007 | 02:17 AM
  #15  
mustange70's Avatar
mustange70
Post Fiend
Joined: Nov 2001
Posts: 5,871
Likes: 0
From: Coutts Canada
Last I checked, downhill welding (any surface greater than 15%) is unexceptable no matter what kinda of process you use
try that again alot of pipeline is done with a 6010/7010 down hand stick, its quick and less prep is needed with that rod. I singled out mig for purpose of the metal transfer it uses in the arc makes its a pita for downhand, also mig is used in pipe roots downhande, but that is when you can actually roll the pipe, and you ususally hand a decent sized gap to work with too.
 
Reply



All times are GMT -5. The time now is 01:49 PM.

story-0
Top 10 Fords at 2026 Carlisle Ford Nationals

Slideshow: Top 10 Fords at 2026 Ford Nationals

By Joe Kucinski | 2026-06-09 11:10:08


VIEW MORE
story-1
3 Best / 3 Worst Parts of Modern Ford Ownership

Based on years of owning multiple modern Ford products.

By Brett Foote | 2026-06-09 10:53:36


VIEW MORE
story-2
10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

SPONSORED: From muddy boots to rain-soaked cargo, these upgrades address some of the most common frustrations Ford truck owners face every day.

By Pouria Savadkouei | 2026-06-08 18:50:34


VIEW MORE
story-3
Every 2026 Ford Engine Explained

Here's everything you need to know about every Ford engine available for the 2026 model year.

By Brett Foote | 2026-06-05 12:58:01


VIEW MORE
story-4
10 Ugly Ford Trucks That We Still Kinda Love

Slideshow: 10 ugly Ford trucks that we still kinda love.

By Joe Kucinski | 2026-06-03 09:51:16


VIEW MORE
story-5
10 Things Every Truck Owner NEEDS (2026 Edition)

Slideshow: the best gifts for dads & grads

By Michael S. Palmer | 2026-06-03 15:43:58


VIEW MORE
story-6
Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-06-03 11:38:36


VIEW MORE
story-7
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-8
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE
story-9
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE