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6.0L Power Stroke Diesel 2003 - 2007 F250, F350 pickup and F350+ Cab Chassis, 2003 - 2005 Excursion and 2003 - 2009 van

Runs rough when warm

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Old Nov 25, 2007 | 03:08 PM
  #1  
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Runs rough when warm

I'm starting to have a problem with my 04. This has been going on for about a month, but only about 75% of the time. It will cold start fine and run fine, but if I restart it after sitting for 10 min or as much as 2 hrs, it smokes a lot of grey, and runs really rough. I thought maybe it was the egr, so I pulled it and cleaned it and didn't plug it in BTW: the egr wasn't very dirty. The truck still has the same symptoms as before, dirty egr vs clean, egr plugged in vs unplugged. I'm starting to suspect that I have a fuel injector that is hanging up and leaking fuel into the cylinder. Anyone have any ideas? Also the truck has the inductive heating flash, and I have removed the flashpac and have not used it in over three months. Thanks for your input
 
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Old Nov 25, 2007 | 04:03 PM
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Sounds like a leak in the HPOP system, could be bad check valve, broken/cracked fitting. You need to take it to a qualifed 6.0 tech and have them diagnose and fix the problem. This is covered under the 5/100k engine warranty.
 
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Old Nov 25, 2007 | 04:07 PM
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Have there been many problems with the 03-04 HPOP's, I only seem to read about 05+. I have just over 50,000 miles and I will take it to the dealer, I was just looking for some info before I took it in.
 
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Old Nov 25, 2007 | 04:30 PM
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Originally Posted by redmt77
Have there been many problems with the 03-04 HPOP's, I only seem to read about 05+. I have just over 50,000 miles and I will take it to the dealer, I was just looking for some info before I took it in.
The 05 are the most common with a STC fitting failure but other HPOP components in all year 6.0 can fail and cause the same symptoms.
 
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Old Dec 6, 2007 | 02:20 PM
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Well I took my 04 in this morning for the above mentioned issues. Just heard back from my service rep that I have 3 bad injectors, and a bad EGR. He told me that they should have the problem fixed by tomorrow afternoon...just in time to install my xcal 3 that I ordered from Matt yesterday! What causes the injectors to go bad? I dont run any fuel supplements, maybe I should...
 
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