Notices
Aerostar Ford Aerostar

Aerostar offroad project

Thread Tools
 
Search this Thread
 
Old Apr 24, 2007 | 08:18 PM
  #1  
Alabama Rebel's Avatar
Alabama Rebel
Thread Starter
|
New User
Joined: Feb 2007
Posts: 10
Likes: 0
Aerostar offroad project

I got a 89 Aerostar in the driveway, and was wondering what i should do with it. Im thinking somehow that i can make it offroad. It would be fun to do and i get tired of washing my new truck so i figured this would be the best thing to do. I was thinking Big mud tires, mabey a lift and a huge winch. Can you even get a lift? I dont think ou can unless you get it costom. I have even thought about cutting the back to out and making it look like a truck. oviously i have no clue what im going to do with it so i came to yall. Any thought or ideas would be great.
 
Reply
Old Apr 24, 2007 | 11:58 PM
  #2  
xlt4wd90's Avatar
xlt4wd90
Lead Driver
20 Year Member
Photogenic
Joined: Sep 2003
Posts: 7,015
Likes: 208
From: SoCal
Club FTE Silver Member

The Aerostar chassis is not all that strong, so it probably won't stand up to the harsh pounding of off-road travel. Similarly, its bumpers really aren't strong enough to support a winch. The custom work you will have to do will include reinforcement of the chassis, as well as custom fabbing any kind of suspension lift. Then you need to deal with the powertrain...

Why not just keep it a utility vehicle? It's great at carrying people or stuff.
 
Reply
Old Apr 25, 2007 | 12:42 AM
  #3  
Pablo-UA's Avatar
Pablo-UA
Post Fiend
Joined: Oct 2005
Posts: 5,242
Likes: 0
From: Kiev, Ukraine
Goog Idea! Your project is the 3rd. 1st is done by my friend, the second is in progress (RuleBracker's project). XLT4WD90 is right. Aero needs some body modification. But it is not so difficult if you have welding machine, cutter and a lot of enthusiasm.
 
Reply
Old Apr 25, 2007 | 08:31 AM
  #4  
VanGo's Avatar
VanGo
Elder User
Joined: Apr 2005
Posts: 882
Likes: 0
From: Wichita
People are putting 4WD chassis under anything and everything these days. I would add $$$ in addition to what Pablo says.

Good luck
 
Reply
Old Apr 25, 2007 | 11:24 AM
  #5  
bertha66's Avatar
bertha66
Lead Driver
20 Year Member
Liked
Loved
Community Favorite
Joined: Oct 2004
Posts: 8,062
Likes: 35
From: Central Oregon
I seen a Aero in Portland Or once that had a F250 4wd under the body, it had Alaska Plates on. It looked used and tuff, but it was a long way from home.
 
Reply
Old Apr 25, 2007 | 12:39 PM
  #6  
Pablo-UA's Avatar
Pablo-UA
Post Fiend
Joined: Oct 2005
Posts: 5,242
Likes: 0
From: Kiev, Ukraine
Finally I learn what T-case my friend installed to his AWD project - from Toyota, becouse front prop.shaft is on pass. side on his aero.
 
Reply
Old Apr 25, 2007 | 12:55 PM
  #7  
96_4wdr's Avatar
96_4wdr
Post Fiend
Joined: Apr 2005
Posts: 5,720
Likes: 5
From: Washington state
the easiest tough 4 wdr Aero conversion would be to drop an Aero body on a rollover late model 4L OHC 4wdr Ranger frame that has been custom extended

Toyota 4wdr V6 PU frame from rollover would work also and much more reliable engine/tranny
 
Reply
Old Apr 25, 2007 | 01:01 PM
  #8  
Pablo-UA's Avatar
Pablo-UA
Post Fiend
Joined: Oct 2005
Posts: 5,242
Likes: 0
From: Kiev, Ukraine
There is no Toyota frame under his aero. He has his body enforsed with metal bars, Mercedes engine, mercedes tranny, toyta T-case (manually controlled), UAZ wide axes.
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

10 Things Every Truck Owner NEEDS (2026 Edition)

 Michael S. Palmer
story-1

Rezvani's Latest Post-Apocalytic Monster Is a Ford F-150 Raptor Underneath

 Verdad Gallardo
story-2

Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

 Joe Kucinski
story-3

2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

 Brett Foote
story-4

Top 10 Ford Truck Tragedies

 Joe Kucinski
story-5

AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

 Brett Foote
story-6

Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

 Michael S. Palmer
story-7

Ford's 2001 Explorer Sportsman Concept Looks For a New Home

 Verdad Gallardo
story-8

10 Best Ford Truck Engines We Miss the Most!

 Joe Kucinski
story-9

2026 Shelby F-150 Off-Road: Better Than a Raptor R?

 Brett Foote
Old Apr 25, 2007 | 01:14 PM
  #9  
96_4wdr's Avatar
96_4wdr
Post Fiend
Joined: Apr 2005
Posts: 5,720
Likes: 5
From: Washington state
love those new Yoda 4L DOHC V6's....one tough mother rock climber and logging road racer
 
Reply
Old Apr 25, 2007 | 04:14 PM
  #10  
Alabama Rebel's Avatar
Alabama Rebel
Thread Starter
|
New User
Joined: Feb 2007
Posts: 10
Likes: 0
what if i cut off the body and make kind of a dune buggy? If i did that would i have to move he engine to the back or what?
 
Reply
Old Apr 25, 2007 | 04:27 PM
  #11  
Alabama Rebel's Avatar
Alabama Rebel
Thread Starter
|
New User
Joined: Feb 2007
Posts: 10
Likes: 0
always wanted a dune buggy lol. Might just weld a frame together and use the engine
 
Reply
Old Apr 26, 2007 | 12:35 AM
  #12  
Pablo-UA's Avatar
Pablo-UA
Post Fiend
Joined: Oct 2005
Posts: 5,242
Likes: 0
From: Kiev, Ukraine
What a reason to move engine back? A lot of work.

Last winter there was a big box with sand and shovel inside. For better weight bistribution....
 
Reply
Old Apr 26, 2007 | 08:47 PM
  #13  
Alabama Rebel's Avatar
Alabama Rebel
Thread Starter
|
New User
Joined: Feb 2007
Posts: 10
Likes: 0
idk thats what i was asking because i dont want to spend a year on this. All of the dune buggys that i have seen have the engine in the back. The only think is i dont have sand dunes in alabama, just woods and mud, I think they call it a offroad buggy or smg like that. It was just a thought tho, still open for any suggestions
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
asavage
Aerostar
10
Jun 17, 2021 01:59 PM
Dogcatman34
Aerostar
12
Mar 28, 2017 04:47 PM
Aero-fan
Aerostar
107
Nov 30, 2009 03:05 AM
95XLT
Aerostar
13
Feb 2, 2006 08:41 AM
BigMattXXL
General NON-Automotive Conversation
27
Oct 15, 2003 11:56 AM




All times are GMT -5. The time now is 07:54 AM.

story-0
10 Things Every Truck Owner NEEDS (2026 Edition)

Slideshow: the best gifts for dads & grads

By Michael S. Palmer | 2026-06-02 21:45:57


VIEW MORE
story-1
Rezvani's Latest Post-Apocalytic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-05-30 18:33:59


VIEW MORE
story-2
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-3
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE
story-4
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE
story-5
AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

And it might be even better than that.

By Brett Foote | 2026-05-18 19:26:42


VIEW MORE
story-6
Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

Slideshow: Does lowering an F-150 Lobo RUIN the ride quality?

By Michael S. Palmer | 2026-05-18 19:20:37


VIEW MORE
story-7
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-8
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE
story-9
2026 Shelby F-150 Off-Road: Better Than a Raptor R?

Slideshow: first look at the 810 hp 2026 Shelby F-150 Off-Road!

By Brett Foote | 2026-05-12 12:50:07


VIEW MORE