Notices
Offroad & 4x4
Sponsored by:
Sponsored by:

Solid Axle Swap

Thread Tools
 
Search this Thread
 
Old Apr 16, 2007 | 01:42 AM
  #1  
WATTSUP!'s Avatar
WATTSUP!
Thread Starter
|
Junior User
Joined: Jan 2007
Posts: 60
Likes: 0
Solid Axle Swap

I am considering doing a sas. Does anyone have any helpful info? I have a 89 f150 and just plan lost with this and was just looking for anyone who has done this. Thanks for the help in advance....
 
Reply
Old Apr 16, 2007 | 02:19 AM
  #2  
FordPickMeUp's Avatar
FordPickMeUp
Elder User
Joined: Dec 2003
Posts: 621
Likes: 0
From: hamden,CT
I did that swap on my 250.the solid axle will raise your truck up 2 inches so you will need blocks to level the back out.i had to get 4inch blocks for the rear of my truck or it would look like it was sagging if i didnt.I also had to get a drop down bracket from skyjacker where the old axle pivots.my and my buddy did the swamp took use about 4 hours and we never did it before.hardest thing was holding the truck up with jacks while the old axle was out it can get a little tippsy.my dana 60 was out of a 88 f 350 it has king pins not ball joints so its stronger.does your truck have a lift kit on it?
 
Reply
Old Apr 16, 2007 | 03:26 AM
  #3  
WATTSUP!'s Avatar
WATTSUP!
Thread Starter
|
Junior User
Joined: Jan 2007
Posts: 60
Likes: 0
Yea, the truck is already lifted. It has a 6 inch lift now. I was thinking of going to a dana 44 straight axle. What all did you have to do. I would also like to go with a coil spring front if at all possible. Is there anyone else out there besides fabritech to get what i need to do this job right the first time?
 
Reply
Old Apr 16, 2007 | 05:18 AM
  #4  
Tom92F150's Avatar
Tom92F150
Senior User
Joined: Jul 2002
Posts: 279
Likes: 0
From: Anchorage
The suspension under the fronts of 250s and 150s are not the same. (4wd 250s use leaf springs, 2wd use coils for one thing, TTB arms are different length, etc.) The easiest way to SAS from what I've seen is to use the D44 and all the suspension out of a 78/79 F150 or Bronco. Real close to a bolt in affair and you shouldn't have to spend a fortune for the 'kits' out there. I've almost decided to go this route myself. For more information go to:

http://fullsizebronco.com/forum/forumdisplay.php?f=29
 
Reply
Old Apr 16, 2007 | 10:11 AM
  #5  
FordPickMeUp's Avatar
FordPickMeUp
Elder User
Joined: Dec 2003
Posts: 621
Likes: 0
From: hamden,CT
so your saying his truck is 2 wheel drive?why even bother go get a 4x4 man.
 
Reply
Old Apr 16, 2007 | 07:06 PM
  #6  
Tom92F150's Avatar
Tom92F150
Senior User
Joined: Jul 2002
Posts: 279
Likes: 0
From: Anchorage
Originally Posted by FordPickMeUp
so your saying his truck is 2 wheel drive?why even bother go get a 4x4 man.
Not at all! In fact, I'd hope that that 6" lift ain't on a 2wd! Kinda ridiculous if it was, but anyway... I just said that the suspension on 2wd and 4wd 250s are different which are both different to 150s and Broncos which are the same whether 2wd or 4wd. This only holds for 1980-1996, by the way. But as far as an SAS on an F150 goes, it really doesn't matter if you start out with 2wd or 4wd since they share the same frame and factory suspension attachment points. All that means is that he can't just bolt a D60 from a F350 in and go like on your 4wd F250.
 
Reply
Old Apr 17, 2007 | 01:14 AM
  #7  
WATTSUP!'s Avatar
WATTSUP!
Thread Starter
|
Junior User
Joined: Jan 2007
Posts: 60
Likes: 0
I was thinking of going with a d44 out of a late 70's model. And yes it is a 4x4 by the way. Does anyone have anything out there to read on this swap so I can have something to go by. Or is this just going to be a custom fab all the way through?
 
Reply
Old Apr 17, 2007 | 05:11 AM
  #8  
Tom92F150's Avatar
Tom92F150
Senior User
Joined: Jul 2002
Posts: 279
Likes: 0
From: Anchorage
Originally Posted by Tom92F150
This has just about all the info you could ever want on SASing.
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

Top 10 Ford Truck Tragedies

 Joe Kucinski
story-1

AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

 Brett Foote
story-2

Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

 Michael S. Palmer
story-3

Ford's 2001 Explorer Sportsman Concept Looks For a New Home

 Verdad Gallardo
story-4

10 Best Ford Truck Engines We Miss the Most!

 Joe Kucinski
story-5

2026 Shelby F-150 Off-Road: Better Than a Raptor R?

 Brett Foote
story-6

2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

 Michael S. Palmer
story-7

10 Most Surprising 2026 Ford Truck Features!

 Joe Kucinski
story-8

Top 10 Ford Trucks Coming to Mecum Indy 2026

 Brett Foote
story-9

5 Best / 5 Worst Ford Truck Wheels of All Time

 Joe Kucinski
Old Apr 17, 2007 | 09:30 AM
  #9  
i1dery's Avatar
i1dery
Posting Guru
Joined: Apr 2005
Posts: 1,787
Likes: 0
From: covington wa.
Axle swaps have been done by alot of people in this forum..
Do a search of this site for axle swap and im sure alot of stuff will pop up.
 
Reply
Old Apr 17, 2007 | 11:06 AM
  #10  
captain p4's Avatar
captain p4
Post Fiend
Joined: Jun 2004
Posts: 8,147
Likes: 1
From: Joppa, Maryland
There is a lot of info to bad had on fullsizebronco.com too.. they have a whole forum dedicated to SAS. and.. doing a search should yield some results from this site.
 
Reply
Old Apr 17, 2007 | 10:16 PM
  #11  
gulfcrestinc's Avatar
gulfcrestinc
Junior User
Joined: Sep 2006
Posts: 51
Likes: 0
the coil buckets are not the same. you need a set 70's coil buckets and new coil springs. ether grind or wash the rivets off with the torch. a new track bar mount will need to be built as will the radius arm brackets. if i had a camera that i could upload pictures i just did a swap on a 93' bronco. not a truck but the same idea
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
Jmudweiser
1999 - 2003 7.3L Power Stroke Diesel
4
Sep 13, 2016 05:02 PM
Anthony Giovino
Oregon Chapter
6
Aug 25, 2016 12:56 AM
skater952003
1999 - 2003 7.3L Power Stroke Diesel
1
Mar 11, 2015 12:20 PM
logginhard
Excursion - King of SUVs
16
May 15, 2004 11:23 PM
mustangman66cpe
Fuel Injection, Carburetion & Fuel System
13
Sep 16, 2003 06:54 AM




All times are GMT -5. The time now is 02:35 AM.

story-0
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE
story-1
AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

And it might be even better than that.

By Brett Foote | 2026-05-18 19:26:42


VIEW MORE
story-2
Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

Slideshow: Does lowering an F-150 Lobo RUIN the ride quality?

By Michael S. Palmer | 2026-05-18 19:20:37


VIEW MORE
story-3
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-4
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE
story-5
2026 Shelby F-150 Off-Road: Better Than a Raptor R?

Slideshow: first look at the 810 hp 2026 Shelby F-150 Off-Road!

By Brett Foote | 2026-05-12 12:50:07


VIEW MORE
story-6
2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

Slideshow: Everything You Need to Know about the 2027 Super Duty Carhartt Package!

By Michael S. Palmer | 2026-05-07 17:51:06


VIEW MORE
story-7
10 Most Surprising 2026 Ford Truck Features!

Slideshow: 10 most surprising Ford truck options/features in 2026.

By Joe Kucinski | 2026-05-05 11:17:22


VIEW MORE
story-8
Top 10 Ford Trucks Coming to Mecum Indy 2026

Slideshow: Here are the top 10 Fords coming to Mecum Indy 2026.

By Brett Foote | 2026-05-04 13:49:49


VIEW MORE
story-9
5 Best / 5 Worst Ford Truck Wheels of All Time

Slideshow: The 5 best and 5 worst Ford truck wheels of all time

By Joe Kucinski | 2026-04-29 16:49:01


VIEW MORE