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1994.5 - 1997 7.3L Power Stroke Diesel  

starting problems

Old Dec 9, 2006 | 08:47 AM
  #46  
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Had the same problem batterys checked good at the bench but would not start my truck new batterys installed problem solved.
 
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Old Dec 9, 2006 | 09:50 AM
  #47  
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So, if you are all out of ideas, I have one for you...

...Humour me on this.

Disconnect your exhaust system. No cat, no muffler...

Then crank it over and see what you get.


A friend of mine had a problem with a Mercedes diesel Unimog agricultural vehicle. This machine would crank over and crank over and not start. One day, I decided to crank the beejesus out of it, when all of a sudden there was a big bang and a bunch of black pieces came flying out and landed on the snow. The engine ran fine after that. It turns out that some small critters were storing hazel nuts up inside the exhaust system and it got plugged. It reminded me of when I was young and we used to put potatoes up the tailpipes of cars. This trick had people stumped for weeks while their cars would not start. I had a fun childhood but not many people shared my humour.

PS: another fun trick is to put a marble in someone's hubcap. This noise will drive them crazy and they probably won't figure it out until they remove the hubcap.
 
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Old Dec 16, 2006 | 11:25 PM
  #48  
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ok so another update: Ive replaced batteries, starter, CPS GPR. Truck cranks strong, All fuses are ok. But still no start. Could my fuel filter be clogged or something?
 
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Old Dec 17, 2006 | 08:28 AM
  #49  
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I had a similar problem. If you have dual tanks, switch to the other tank and try to start - it may take a while. The fuel system on these trucks takes a bit of time to get primed and vented, so it can be frustrating to figure out a fuel problem. I had something in my rear tank, and the only way I figured it out was by hooking up a fuel pressure gauge to the regulator. When I ran on the rear tank, the pressure would drop and the motor would run like crap (that is after I finally got it started). I ended up disconnecting the supply line from the rear tank and blowing air through it - I was shocked at the noises I heard going through the lines, there was definitely something in there. Hope this helps, good luck.
 
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Old Dec 17, 2006 | 09:11 AM
  #50  
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I know it seems pretty straight forward, no smoke, no fuel, must be the fuel system. But it isn't all that simple. That's why there's all this stuff that seems unrelated to the fuel system.

If you have a mechanical fuel pump, open the yellow drain valve on your fuel filter and crank the truck over, you should get a good stream of fuel coming out from the drain tube on the front of the engine. If you have an electric pump, all you have to do is open the drain valve and and turn the ignition to run and it should do the same.
Did you try unplugging the ICP sensor yet? It's on the front of the drivers side head, sticks out at a 45 degree angle and it's a three wire sensor. If you unplug it and it starts you need a new one.

There is not much more that I could tell you that wouldn't be pure guess work. You would have to go for some computer diagnosis, or start swapping really expensive parts, or tearing into things you don't want to tear into without being sure what you are looking for.
 

Last edited by spikebee; Dec 17, 2006 at 09:24 AM. Reason: left something out
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Old Dec 17, 2006 | 09:32 AM
  #51  
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Originally Posted by Iwerk
So, if you are all out of ideas, I have one for you...

...Humour me on this.

Disconnect your exhaust system. No cat, no muffler...

Then crank it over and see what you get.


A friend of mine had a problem with a Mercedes diesel Unimog agricultural vehicle. This machine would crank over and crank over and not start. One day, I decided to crank the beejesus out of it, when all of a sudden there was a big bang and a bunch of black pieces came flying out and landed on the snow. The engine ran fine after that. It turns out that some small critters were storing hazel nuts up inside the exhaust system and it got plugged.
You know, that's just so odd that nobody would ever think of it unless it actually happened to them. But it is completely accurate, and a great place to look, especially if you've had something sitting for a little while!
 
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Old Dec 17, 2006 | 11:21 AM
  #52  
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havent tried the ICP sensor yet, i will try that now is the sensor pretty easy to find and disconnect?
 
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Old Dec 17, 2006 | 12:46 PM
  #53  
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tried the ICP sensor and no dice, changed fuel filter and still no start. Where would be a good place to disconect the exhaust system?
 
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Old Dec 17, 2006 | 06:37 PM
  #54  
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You might try holding your hand in front of the exhaust if there is very little air look for a place to disconnect it, if it is obvious it is getting good air flow look for something else.
 
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Old Dec 17, 2006 | 06:47 PM
  #55  
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Originally Posted by jdm5630
tried the ICP sensor and no dice, changed fuel filter and still no start. Where would be a good place to disconect the exhaust system?
Where the cat bolts to the down pipe. It's a ball connector, then you just push back on the exhaust system and it is seperated. All of the rest are slide in joints.
 
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Old Dec 17, 2006 | 07:18 PM
  #56  
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have you tried doing a voltage drop test on the battery cables.i looked back at the previous treads and did not see if we clarified that the engine is cranking fast enough.
if not,take your voltmeter and set the negitive lead on the positive battery terminal and the positive lead to the hot stud on the starter. crank the engine and watch the meter. should not exceed 1 volt at the most depending on the length of cable.
 
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Old Dec 17, 2006 | 09:14 PM
  #57  
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yeah, the truck is cranking fast enough now
 
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Old Dec 17, 2006 | 10:09 PM
  #58  
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bkcowboss, you mean like hold my hand on the exhaust pipe, while somebody else cranks?
 
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Old Dec 17, 2006 | 10:18 PM
  #59  
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- get a friend to crank it over while you check to see if you have airflow coming out of the tailpipe. Check the suction at the intake while you are at it.

- if you think that it might be fuel related, then give the intake a small shot of starting fluid (ether) and listen for any change in sound while cranking. Be careful with ether, it is dangerous stuff. You only want to find out if it fires or not...

- other than that, get a compression guage and check to make sure that you have good compression. 450psi new (300psi is the minimum for a diesel to fire.)

Diesels ignite by compression, so if you have unrestricted flow and fuel and good compression, then your engine should be running. There is no throttle plate on a diesel, they are wide open and hopefully unrestricted. It is only the fuel flow and good compression that make them run.
 
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Old Dec 29, 2006 | 11:42 AM
  #60  
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well i finally gave in and sent it to a shop. Just got a call from them and they told me that the oil pump was gone. Its gonna run me $1200 to get it replaced
 
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