Notices
1961 - 1966 F-100 & Larger F-Series Trucks Discuss the Slick Sixties Ford Truck

Headers suck......

Thread Tools
 
Search this Thread
 
Old Aug 27, 2006 | 08:58 PM
  #1  
terrypen's Avatar
terrypen
Thread Starter
|
Senior User
Joined: Nov 2005
Posts: 166
Likes: 0
From: Rainier, OR
Cool Headers suck......

I tried for about 2 hours this morning to get the passenger side exhaust system on the DynoMax Black Jack headers. Finally gave up and called it a day. They are really close to that crossmember at the rear of the engine. I think that I'll have to loosen all the bolts on that header, put the exhaust on then tighten them back up.

I'm really wanting all this to be over and driving that 65 again.
 
Reply
Old Aug 27, 2006 | 09:32 PM
  #2  
jd_sylvia's Avatar
jd_sylvia
Posting Guru
Joined: Nov 2004
Posts: 1,111
Likes: 0
From: Turlock CA
Club FTE Silver Member

I have the HeadMan headers but had a simular problem. I ground a notch in the flange to allow a bit more movement and it made life easier.

Good luck
 
Reply
Old Aug 27, 2006 | 10:01 PM
  #3  
terrypen's Avatar
terrypen
Thread Starter
|
Senior User
Joined: Nov 2005
Posts: 166
Likes: 0
From: Rainier, OR
Originally Posted by jd_sylvia
I have the HeadMan headers but had a simular problem. I ground a notch in the flange to allow a bit more movement and it made life easier.

Good luck
notch the flange??? I can't visualize that, it appears that I'd have to notch the crossmember to fix this. Hopefully, loosening those header bolts and then mounting and retorqueing header bolts will work.
 
Reply
Old Aug 27, 2006 | 10:10 PM
  #4  
jd_sylvia's Avatar
jd_sylvia
Posting Guru
Joined: Nov 2004
Posts: 1,111
Likes: 0
From: Turlock CA
Club FTE Silver Member

The three bolt flange on the Headman rotates so I just took some material off to get it to move a bit easier since it was tight up against the cross member.

I did this while I was installing them so they were not mounted yet.

Again good luck..
 
Reply
Old Aug 27, 2006 | 10:13 PM
  #5  
airharley's Avatar
airharley
Postmaster
Joined: Nov 2001
Posts: 3,351
Likes: 1
From: Escondido, CA
If you have any kind of TQing of the motor you may end up with a few bolts that snap with no space around the flange. So be careful.
 
Reply
Old Aug 28, 2006 | 08:21 AM
  #6  
terrypen's Avatar
terrypen
Thread Starter
|
Senior User
Joined: Nov 2005
Posts: 166
Likes: 0
From: Rainier, OR
I think that once I get them on, the bolts on the flange(is that the correct name? the triangle shaped mounting hardware) will slide down the forward side of the crossmember. It's just too close to get the bolts started, I can get one bolt started but then the second one is real close. The third is no where close to where I can get a bolt in it.
Those stock manifolds are starting to look really good sitting in the bed.
 
Reply
Old Aug 28, 2006 | 08:30 AM
  #7  
terrypen's Avatar
terrypen
Thread Starter
|
Senior User
Joined: Nov 2005
Posts: 166
Likes: 0
From: Rainier, OR
Originally Posted by jd_sylvia
The three bolt flange on the Headman rotates so I just took some material off to get it to move a bit easier since it was tight up against the cross member.

I did this while I was installing them so they were not mounted yet.

Again good luck..
Well, hindsight is ALWAYS 20/20.... I put the thicker flange on thinking, "thicker is better." My slo-par buddy is just laughing at me as he's had some of these issues on his old Charger.
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
MrRogers
1987 - 1996 F150 & Larger F-Series Trucks
3
May 22, 2007 12:29 PM
skips69
Exhaust Systems
6
Feb 21, 2005 10:28 PM
BB
FE & FT Big Block V8 (332, 352, 360, 390, 406, 410, 427, 428)
3
Feb 16, 2002 07:22 PM
73Custom
1973 - 1979 F-100 & Larger F-Series Trucks
16
Apr 17, 2001 01:18 PM




All times are GMT -5. The time now is 12:14 AM.

story-0
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-1
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE
story-2
2026 Shelby F-150 Off-Road: Better Than a Raptor R?

Slideshow: first look at the 810 hp 2026 Shelby F-150 Off-Road!

By Brett Foote | 2026-05-12 12:50:07


VIEW MORE
story-3
2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

Slideshow: Everything You Need to Know about the 2027 Super Duty Carhartt Package!

By Michael S. Palmer | 2026-05-07 17:51:06


VIEW MORE
story-4
10 Most Surprising 2026 Ford Truck Features!

Slideshow: 10 most surprising Ford truck options/features in 2026.

By Joe Kucinski | 2026-05-05 11:17:22


VIEW MORE
story-5
Top 10 Ford Trucks Coming to Mecum Indy 2026

Slideshow: Here are the top 10 Fords coming to Mecum Indy 2026.

By Brett Foote | 2026-05-04 13:49:49


VIEW MORE
story-6
5 Best / 5 Worst Ford Truck Wheels of All Time

Slideshow: The 5 best and 5 worst Ford truck wheels of all time

By Joe Kucinski | 2026-04-29 16:49:01


VIEW MORE
story-7
Ford Super Duty: 5 Things Owners LOVE, 5 Things They LOATHE!

Slideshow: Ranking the 5 things owners love about their Super Duty and 5 things they don't

By Joe Kucinski | 2026-04-29 16:36:49


VIEW MORE
story-8
Every 2026 Ford Truck Engine RANKED from WORST to FIRST!

Slideshow: Ranking all 12 Ford truck engines available in 2026.

By Michael S. Palmer | 2026-04-22 13:32:20


VIEW MORE
story-9
The Best F-150 Deal of Every Trim Level (XL through Raptor)

Slideshow: The best Ford F-150 deal for every trim level (XL through Raptor)

By Joe Kucinski | 2026-04-21 15:59:01


VIEW MORE