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94.5 PSD problems

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Old Jan 15, 2006 | 12:29 PM
  #1  
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94.5 PSD problems

i have a 94.5 f-450 and it has a DI 7.3L turbo. when running its leaking fuel into the crankcase, and also i can smell it in the coolent bottle.i checked under it and the bellhoseing is soaked with what i think is fuel. also the dipstick is leaking very badly. i also noticed on the back of the passenger side cyl. head(this side gets very wet going down the road) is leaking somthing between it and the block. what could be going on? could it be a blown head gasket?
 
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Old Jan 15, 2006 | 03:50 PM
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Sounds like a injector sleeve is cracked. I think thats the only way fuel could get into both the coolant and crankcase.
 
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Old Jan 15, 2006 | 04:43 PM
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It might be a blown headgasket, but I think it's more likely that you have multiple leaks.

If you disconnect the fuel return lines from the regulator assembly and pressurize the coolant degas bottle to 20 psi you will quickly tell if the injector cups are leaking. I would hazard a guess that the fuel pump is leaking causing the external mess.
 
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Old Jan 15, 2006 | 05:06 PM
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can you see it in the coolant bottle? it will create a film ontop of the coolant if its getting in the water.
 
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Old Jan 16, 2006 | 03:14 PM
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i am guessing there will be somthing coming out of the return fuel line? also were would the fuel pump be located?
 
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Old Jan 16, 2006 | 03:23 PM
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If the injector cups are leaking you will see air bubbling out of the fuel return lines with the cooling system pressurized. It's very easy to see when they're leaking, and whichever line is leaking will tell you which head has the bad cup.

The pump is on the top of the block at the rear of the engine....kinda below/behind the turbo.
 
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Old Jan 20, 2006 | 09:13 AM
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dose it use a regular fuel line disconnect? or is it a snap on type?
 
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Old Jan 20, 2006 | 09:46 AM
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here is an album of injector cup stuff. once in there click to view the pages full size so you can read em. injector cups
 
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Old Jan 20, 2006 | 11:53 AM
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i forgot also here is a plce that sells the tools you will need. ih tools
it toooools

hopefully jimkidd will see this.... i pmed him a guys name that sends the tools around for free all you do is pay shipping. and then ship them to next customer in need.

if he doesnt still have it let me know and i will try and dig it up in my pms.
good luck man.


here is some reading for you.

read this
 

Last edited by 1997F-350; Jan 20, 2006 at 12:14 PM.
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Old Jan 20, 2006 | 06:34 PM
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Originally Posted by lowrange211
dose it use a regular fuel line disconnect? or is it a snap on type?
The return lines are threaded on....just need a 9/16" open end.
 
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Old Jan 23, 2006 | 11:15 AM
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any update????????????
 
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