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stumped starting problem

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Old Aug 14, 2005 | 05:52 PM
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From: MI -- farmboy
Cool stumped starting problem

ok, I replaced glow plugs (put in motorcraft/beru), glow plug controller, oil pressure sensor, fuel filter, return lines, and 2 new batteries. I found some bad connections and fixed them, wire brushed all the connections for the gp relay. I still have the original problem of having to hit 2 or 3 times to start. The wait-to-start light only stays on for 4 to 5 seconds, even after all the $ I just put into this thing. The only info I have is, after cranking for several seconds, I still smell diesel smoke from the exhaust and when I press in the schrader valve I get a little air hiss. Remind you, at this point the truck is not running. What in the heck is wrong ?
 
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Old Aug 14, 2005 | 08:05 PM
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Dave Sponaugle
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From: Nutter Fort, WV
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You have an air intrusion problem. The check valve on the filter is probably letting the fuel drain back to the tank.
 
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Old Aug 14, 2005 | 08:39 PM
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From: MI -- farmboy
ok, what would be the next step ? I have not noticed any fuel weeping going on at the injectors, and the truck never stalls. Once started it runs great, other than the super low oil pressure. I changed the sending unit tonight and it still read low. To make sure I actually had oil pressure, I left the sensor out and cranked to motor over. I now have half a quart on the floor. Maybe the gauge is bad or maybe I really have low pressure. one of my friends has the same truck as me, and has the same problems as me. Low oil pressure and hard starting. I have not stuck a "real" oil gauge on it yet, that will be done after I fix the starting problem.

Would the stock mech pump be bad ? Sucking air or pumping air ?
 
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Old Aug 14, 2005 | 09:30 PM
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From: Nutter Fort, WV
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Pull the wire off the fuel shut of solenoid, front wire on the right side of the pump looking from the front.
At the schrader valve, pull the tire valve core out, put a pressure guage on it and you should have about 4-6 PSI cranking the engine. Then replace the guage with a short piece of hose. Have someone crank the engine for you and catch the fuel in a suitable container. You should have 1/3 pint in 10 seconds of cranking.
If it passes both of these tests the lift pump is OK.
 
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Old Aug 14, 2005 | 09:35 PM
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Like dave said, it sounds like fuel is draining back into the tank and air is entering the system when its not running. The pump only works when the engine is turning over so if it gets any air at all, it must pump for a while before the air is purged, this means extended cranking. If the mechanical pump where the trouble it would have probably issues once you got it started as well. Since it runs well once started its most likely something more static than the fuel pump, like the check valve

good luck
 
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Old Aug 15, 2005 | 07:14 AM
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From: MI -- farmboy
where might this check valve be located at ?
 
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Old Aug 15, 2005 | 07:46 AM
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From: Manitoba
Check valve is the brass item in the filter header on the line to #1 injector return line T.
 
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Old Aug 15, 2005 | 01:20 PM
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Check the water seperator canister. I had a leak at mine and had to bypass it.
 
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Old Aug 15, 2005 | 02:18 PM
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Jeff, just humor the hell out of me and use the block heater for a couple hours before you start the engine. I would imagine if you had any fuel in the system, it would start, even if for a short while. My 88 had a problem like yours and it was corrosion on the wire end on the glow plug controller. If using the heater doesnt help, try parking the truck with the nose low and see if that helps for starting. That way the fuel wont run back to the tank. You might also want to check the oil level and make sure the lift pump isnt leaking into the crankcase. Get back to us.
 
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Old Aug 17, 2005 | 09:32 AM
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Hey Jeff have you solved this problem Yet???? I only ask cause mine is not running and I am searching for answers my Self.... I don't want to admit I need an IP...
 
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Old Aug 17, 2005 | 09:54 AM
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From: MI -- farmboy
I am almost 100% convinced that it is an air problem. I have not had time to troubleshoot since this weekend, but I am still driving it. I think Bikepilot is right and my fuel is draining back. That explains why I have to hit it 2 or 3 times. When it starts, it starts RIGHT NOW with no missing or hessitation. problem is, it take a lot of cranking to bring the fuel back up. I am going to check the check valve then I will probly install an electric fuel pump between the front tank and mech pump.
 
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Old Aug 17, 2005 | 10:00 AM
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When it's running do you get any White smoke at all???
 
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