Notices
1997 - 2003 F150 1997-2003 F150, 1997-1999 F250LD, 7700 & 2004 F150 Heritage
Sponsored by:
Sponsored by: Auxito

Transfer Case stuck

Thread Tools
 
Search this Thread
 
Old Jul 26, 2005 | 08:58 AM
  #1  
yanyika's Avatar
yanyika
Thread Starter
|
New User
Joined: Jul 2005
Posts: 3
Likes: 0
Transfer Case stuck

To those interested.

Bought a used 1998 Ford F150, AT, 4WD manual (floor shifter), 4.6 V8, Scab with 145K miles. It came from utility company.

Engine sounded OK, tranny shifted fine. 4WD light came on when turned on etc. It was in 2WD when is test drove it.



Several days later at home I tried to gett in 4WD and the shifter wouldn’t budge, either with engine off or on-the-fly. I thought the transfer case was busted. I started kicking myself for not checking it out. I needed the 4WD for the winter in PA and the Scab for new baby (seat). {Got rid of my 1992 F150 Flareside XLT (a beauty), regular cab, 2WD etc}

<O

Anyways, took it to a shop I can trust and the guy told there was no major problem. The transfer case was stuck because of lack of use. $75 for the clean-up. Now the transfer case is working fine. But – I have to be in Park, engine off to shift between 4WD(hi-lo)-2WD etc. this is suppose to be shift on the Fly. When I try to S-O-F (2WD-4WD-2WD) I hear a sound like clutch grinding.

Any ideas?? Should I check the oil in the Transfer case/Diff etc?? Will that be the problem.?

<O</O

It is a very nice truck – but two other problems I noticed. First, ticking/pinging noise during acceleration but not at idle or cruising speed, it is more noticeable when the engine is cold. Also that “thud” on take-off from a stop. Feels like something is loose.

<O

Any ideas??


<O></O>

Thanks
 
Reply
Old Jul 26, 2005 | 12:25 PM
  #2  
krewat's Avatar
krewat
FTE Leadership Emeritus
Joined: Jul 2002
Posts: 42,561
Likes: 423
From: Long Island USA
Club FTE Gold Member
The grinding you hear when trying to go to 4x4 is the front-driveshaft not spinning up.

I don't know much about F150's, but do you have manual locking hubs, or are they the rachet style without a **** on them?

Could be that the front driveshaft u-joints, diff, hubs, etc, are dirty/stuck enough that when running, the front driveshaft doesn't spin up fast enough, and you get the grinding noise.

I would use 4x4 for a little while, doing whatever you need to do to get it in 4x4 in the first place and work out some of the front driveline to see if it loosens up.
 
Reply
Old Jul 26, 2005 | 12:43 PM
  #3  
kingfish51's Avatar
kingfish51
Posting Guru
Joined: Dec 2003
Posts: 1,097
Likes: 0
With the floor shifter, I have always got a little noise when shifting between 2wd and 4wdhi. You do have to be in neutral, foot on brake to shift between 4hi and 4lo.
You do not have front hubs. At the wheel are CV joints and lock up is done at the transfer case and front diff. Diff is locked by vacuum.
As I said, all my MSOF have made some noise for me.
 
Reply
Old Jul 26, 2005 | 02:01 PM
  #4  
yanyika's Avatar
yanyika
Thread Starter
|
New User
Joined: Jul 2005
Posts: 3
Likes: 0
Originally Posted by kingfish51
With the floor shifter, I have always got a little noise when shifting between 2wd and 4wdhi. You do have to be in neutral, foot on brake to shift between 4hi and 4lo.
You do not have front hubs. At the wheel are CV joints and lock up is done at the transfer case and front diff. Diff is locked by vacuum.
As I said, all my MSOF have made some noise for me.

Thanks. Hope there is no damage.
 
Reply
Old Jul 26, 2005 | 08:41 PM
  #5  
V10F250's Avatar
V10F250
Junior User
Joined: Dec 2002
Posts: 90
Likes: 0
From: USA
I would start with checking the fluid level. Never hurts to do that. However, if it continues to grind, I would take the truck back to the shop and talk to them. I would bet that they did not clean the 4wd good enough.
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
Lowe
6.0L Power Stroke Diesel
20
Jul 12, 2012 01:53 PM
jpj64
1983 - 2012 Ranger & B-Series
25
May 24, 2010 08:58 PM
jeff2011
Excursion - King of SUVs
4
Sep 7, 2009 10:54 PM
michaelgr
Bronco II
3
Jan 10, 2008 02:53 PM
Technocrsr
1999 - 2016 Super Duty
25
Feb 17, 2007 09:13 AM




All times are GMT -5. The time now is 02:35 AM.

story-0
This Hennessey Takes the Expedition Tremor's Off-Roading Capability to the Next Level

Slideshow: The VelociRaptor Expedition gains a lift, upgraded suspension, Brembo brakes, and trail-ready equipment while retaining the stock 440-horsepower EcoBoost V6.

By Verdad Gallardo | 2026-06-12 11:01:55


VIEW MORE
story-1
Top 10 Fords at 2026 Carlisle Ford Nationals

Slideshow: Top 10 Fords at 2026 Ford Nationals

By Joe Kucinski | 2026-06-09 11:10:08


VIEW MORE
story-2
3 Best / 3 Worst Parts of Modern Ford Ownership

Based on years of owning multiple modern Ford products.

By Brett Foote | 2026-06-09 10:53:36


VIEW MORE
story-3
10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

SPONSORED: From muddy boots to rain-soaked cargo, these upgrades address some of the most common frustrations Ford truck owners face every day.

By Pouria Savadkouei | 2026-06-08 18:50:34


VIEW MORE
story-4
Every 2026 Ford Engine Explained

Here's everything you need to know about every Ford engine available for the 2026 model year.

By Brett Foote | 2026-06-05 12:58:01


VIEW MORE
story-5
10 Ugly Ford Trucks That We Still Kinda Love

Slideshow: 10 ugly Ford trucks that we still kinda love.

By Joe Kucinski | 2026-06-03 09:51:16


VIEW MORE
story-6
10 Things Every Truck Owner NEEDS (2026 Edition)

Slideshow: the best gifts for dads & grads

By Michael S. Palmer | 2026-06-03 15:43:58


VIEW MORE
story-7
Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-06-03 11:38:36


VIEW MORE
story-8
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-9
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE