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Master Cylinder Replacement

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Old Jan 8, 2005 | 09:38 PM
  #1  
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Master Cylinder Replacement

I may need to replace my master cylinder in my 96 bronco. I have performed a full brake job (pads, shoes, calipers, pistons, drums, rotors) on my old 88' F150 but have never tackled a master cylinder replacement. I would consider myself of average mechanical skill. Am I getting in over my head? My only real concern is messing up the ABS system.
 
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Old Jan 9, 2005 | 02:44 AM
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The removing and replacing is easy. It's the air bleeding I don't like.
 
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Old Jan 9, 2005 | 04:54 AM
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Sounds like you have some mechanical knowledge and experience. The master cylinder is not a hard job at all. Be sure to use penetrate fluid of your choice on the brake lines to keep from twisting them. Just curious what the brakes are doing to make you think the master cylinder is bad? I'm sure you have a shop manual of some sort and that will give you guidance. The new master cylinder will have a set of fluid bleeding instructions with it (follow them). I've always had to bleed the whole system after I removed the master cylinder. Some people disagree but I've never had such luck.
 
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Old Jan 9, 2005 | 08:44 AM
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Originally Posted by 96Broncowner
I may need to replace my master cylinder in my 96 bronco. I have performed a full brake job (pads, shoes, calipers, pistons, drums, rotors) on my old 88' F150 but have never tackled a master cylinder replacement. I would consider myself of average mechanical skill. Am I getting in over my head? My only real concern is messing up the ABS system.
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Old Jan 9, 2005 | 09:28 AM
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Thumbs up Thanks for the info

Originally Posted by SproutW
Sounds like you have some mechanical knowledge and experience. The master cylinder is not a hard job at all. Be sure to use penetrate fluid of your choice on the brake lines to keep from twisting them. Just curious what the brakes are doing to make you think the master cylinder is bad? I'm sure you have a shop manual of some sort and that will give you guidance. The new master cylinder will have a set of fluid bleeding instructions with it (follow them). I've always had to bleed the whole system after I removed the master cylinder. Some people disagree but I've never had such luck.
The breal pedle has good tention to it but at times fails to return all the way back up. At times I need to put my foot under it and lift it the last inch. I think that air is getting into the lines somewhere causing a slight loss in pressure. I am going to pull the tires and inspect the entire system today.
 
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Old Jan 9, 2005 | 10:36 AM
  #6  
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Originally Posted by 96Broncowner
The breal pedle has good tention to it but at times fails to return all the way back up. At times I need to put my foot under it and lift it the last inch. I think that air is getting into the lines somewhere causing a slight loss in pressure. I am going to pull the tires and inspect the entire system today.
that is what happened to me when my vacuum booster was going out. plus, the former owner adjusted the push rod incorrectly.
 
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Old Jan 10, 2005 | 04:20 AM
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Check to make sure you have no leaks. Just look under your Bronco and check the axels. If you have a leak you will see the fluid marks on the axle. The master cylinder if it is scored, will cause you a return problem as well. If your master cylinder is bad and causing air to get in your system then you will see some brake fluid leaking around the master cylinder. It's nothing that I don't think you wouldn't be able to handle on your own.
 
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