Notices
6.0L Power Stroke Diesel 2003 - 2007 F250, F350 pickup and F350+ Cab Chassis, 2003 - 2005 Excursion and 2003 - 2009 van

4” Down-Pipe – Resonator Question

Thread Tools
 
Search this Thread
 
Old Sep 22, 2004 | 07:58 PM
  #31  
npccpartsman's Avatar
npccpartsman
Hotshot
20 Year Member
Liked
Loved
Community Favorite
Joined: Dec 2003
Posts: 15,368
Likes: 121
From: Stuttgart, Ar
Club FTE Silver Member

Originally Posted by Choctaw Bob
Or too many beers!
 
Reply
Old Sep 22, 2004 | 08:01 PM
  #32  
Choctaw Bob's Avatar
Choctaw Bob
Postmaster
Joined: Dec 2003
Posts: 3,359
Likes: 0
From: Dallas
Originally Posted by npccpartsman
I recognized the symptoms from first hand experience!
 
Reply
Old Sep 22, 2004 | 08:31 PM
  #33  
npccpartsman's Avatar
npccpartsman
Hotshot
20 Year Member
Liked
Loved
Community Favorite
Joined: Dec 2003
Posts: 15,368
Likes: 121
From: Stuttgart, Ar
Club FTE Silver Member

Originally Posted by Choctaw Bob
I recognized the symptoms from first hand experience!
numbness in the hands.....
inability to bend arms at the elbows from extreme abuse
surgery scars from elbow repairs.......
"popeye" biceps from overly frequent repetitions
 
Reply
Old Sep 22, 2004 | 08:43 PM
  #34  
Choctaw Bob's Avatar
Choctaw Bob
Postmaster
Joined: Dec 2003
Posts: 3,359
Likes: 0
From: Dallas
Carpal Tunnel syndrome from reptative injury
 

Last edited by Choctaw Bob; Sep 22, 2004 at 08:47 PM.
Reply
Old Sep 24, 2004 | 05:41 PM
  #35  
Sil307's Avatar
Sil307
New User
Joined: Aug 2004
Posts: 9
Likes: 0
I just put a 4" exhaust system from the tubo back and have an incredibly abnoxiously loud whistle as the turbo spools up. I was told that the pre October 2003 manufacured 6.0L's were known for this whistle and addressed by Ford when they were built. To cure the problem Ford installed a resonator (heat wrap as it was explained to me) in the factory downpipe to eliminate (or minimize) this sound. After October 2003 Ford began installing an improved turbo that cured the whistle issue and eliminate the need for the factory downpipe resonator. If you want the whistle and your truck was built after 10/03 I will trade you Turbos. I don't like the whistle and am now looking into installing the Banks downpipe with resonator to the tune of $300.
 
Reply
Old Sep 24, 2004 | 06:06 PM
  #36  
SBV45's Avatar
SBV45
Postmaster
Joined: Aug 2003
Posts: 4,483
Likes: 2
From: Central Texas
Sil307, yep, in 04 engines, they put 3 more "variable vanes" in the turbo. There are also issues that have to do with exhaust back pressure. There is a back pressure sendsor that feeds info to the PCM for control of the VGT. If you start mucking with the exhaust, you sometimes get undesireable results.
 
Reply
Old Sep 24, 2004 | 06:15 PM
  #37  
Sil307's Avatar
Sil307
New User
Joined: Aug 2004
Posts: 9
Likes: 0
I'm new to this deisel stuff. What's "VGT" and how will it effect the performance?
 
Reply
Old Sep 24, 2004 | 06:19 PM
  #38  
Choctaw Bob's Avatar
Choctaw Bob
Postmaster
Joined: Dec 2003
Posts: 3,359
Likes: 0
From: Dallas
Originally Posted by SBV45
Sil307, yep, in 04 engines, they put 3 more "variable vanes" in the turbo. There are also issues that have to do with exhaust back pressure. There is a back pressure sendsor that feeds info to the PCM for control of the VGT. If you start mucking with the exhaust, you sometimes get undesireable results.
Part of why I haven't changed mine to an aftermarket 4" is I'm not sure it will improve power or mileage.
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

Top 10 Ford Truck Tragedies

 Joe Kucinski
story-1

AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

 Brett Foote
story-2

Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

 Michael S. Palmer
story-3

Ford's 2001 Explorer Sportsman Concept Looks For a New Home

 Verdad Gallardo
story-4

10 Best Ford Truck Engines We Miss the Most!

 Joe Kucinski
story-5

2026 Shelby F-150 Off-Road: Better Than a Raptor R?

 Brett Foote
story-6

2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

 Michael S. Palmer
story-7

10 Most Surprising 2026 Ford Truck Features!

 Joe Kucinski
story-8

Top 10 Ford Trucks Coming to Mecum Indy 2026

 Brett Foote
story-9

5 Best / 5 Worst Ford Truck Wheels of All Time

 Joe Kucinski
Old Sep 24, 2004 | 06:20 PM
  #39  
mattsf250's Avatar
mattsf250
Elder User
Joined: Nov 2003
Posts: 987
Likes: 3
From: Bass Lake, CA
bah, you guys just need lift kits..... easy to get under mine!

now, getting under the hood for the topside work, that is going to be a pain!!!! i cannot even check my oil without standing on a tire, or a chair.....of course, fords 6' long flimsy dipstick is partially to blame
 
Reply
Old Sep 24, 2004 | 06:33 PM
  #40  
SBV45's Avatar
SBV45
Postmaster
Joined: Aug 2003
Posts: 4,483
Likes: 2
From: Central Texas
Originally Posted by Sil307
I'm new to this deisel stuff. What's "VGT" and how will it effect the performance?
Variable Geometry Turbo. Your PCM (power control module) reads input from the exhaust pressure sensor. Because turbos are driven by exhaust flow. When the PCM senses low back pressure, it tells the VGT actuator to change the vanes to focus the exhaust flow on the turbine blades. As exhaust pressure builds up, the PCM opens the vanes to allow full flow of the exhaust into the turbine blades. Sort of like a garden hose with the pistol grip nozzle, as you change the position of the grip you get a stronger stream of water. Same concept. Except it focuses the exhaust on the turbine to drive the turbo.

Now, if you don't have enough exhaust back pressure because the exhaust is flowing out the exhaust too fast, you don't get your vanes open enough for full operation of the turbo.

That is a simplified answer. Similar to a tuned exhaust on a gasser.

The only flaw with this theory is where is the exhaust pressure sensor located? Pre-turbo or post-turbo? Sorry for rambling but I was just thinking through the flow and events.


Do we have an engineer to jump in?
 
Reply
Old Sep 24, 2004 | 11:29 PM
  #41  
Choctaw Bob's Avatar
Choctaw Bob
Postmaster
Joined: Dec 2003
Posts: 3,359
Likes: 0
From: Dallas
The sensor is located pre turbo so the turbo itself is the primary source of backpressure. Backpressure is just one of the factors, some others are throttle position, load, rpm and so on. The only way to prove an improvement would be to have dyno runs done before and after exhaust installation all in the same week with temperature, humidity and engine temperature all the same.
 
Reply
Old Sep 25, 2004 | 08:01 AM
  #42  
jdadamsjr's Avatar
jdadamsjr
Post Fiend
Joined: Oct 2002
Posts: 11,314
Likes: 4
Some LOVE the f-15 whistle...
it's that ole boxers or briefs (or Depends ) thingy...

after all it IS a turbo that is spinning at gazillion revs per minute...
it's gonna make noise... but it can be masked ....
 
Reply
Old Sep 25, 2004 | 08:03 AM
  #43  
SBV45's Avatar
SBV45
Postmaster
Joined: Aug 2003
Posts: 4,483
Likes: 2
From: Central Texas
Originally Posted by Choctaw Bob
The sensor is located pre turbo so the turbo itself is the primary source of backpressure. Backpressure is just one of the factors, some others are throttle position, load, rpm and so on. The only way to prove an improvement would be to have dyno runs done before and after exhaust installation all in the same week with temperature, humidity and engine temperature all the same.

Bob, that makes sense, but physically where is the EPS? Maybe someone has pictures? PSD 60?
 
Reply
Old Sep 25, 2004 | 08:22 AM
  #44  
Choctaw Bob's Avatar
Choctaw Bob
Postmaster
Joined: Dec 2003
Posts: 3,359
Likes: 0
From: Dallas
Originally Posted by SBV45
Bob, that makes sense, but physically where is the EPS? Maybe someone has pictures? PSD 60?
There is a photo of the EPS on page 58 of the bible. I was unable to find a photo of where it is installed. The diagram shows it between the exhaust ports and the turbo exhaust inlet.
 
Reply
Old Sep 25, 2004 | 08:35 AM
  #45  
SBV45's Avatar
SBV45
Postmaster
Joined: Aug 2003
Posts: 4,483
Likes: 2
From: Central Texas
I am looking at page 58 and turbo and the diagram doesn't show exhaust ports or turbo. It is an electrical diagram showing relationship between the EP sensor, PCM, FICM, fuel quantity timing and control, malfunction lamp, EGR and VGT Control Valve.
 
Reply



All times are GMT -5. The time now is 10:49 AM.

story-0
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE
story-1
AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

And it might be even better than that.

By Brett Foote | 2026-05-18 19:26:42


VIEW MORE
story-2
Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

Slideshow: Does lowering an F-150 Lobo RUIN the ride quality?

By Michael S. Palmer | 2026-05-18 19:20:37


VIEW MORE
story-3
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-4
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE
story-5
2026 Shelby F-150 Off-Road: Better Than a Raptor R?

Slideshow: first look at the 810 hp 2026 Shelby F-150 Off-Road!

By Brett Foote | 2026-05-12 12:50:07


VIEW MORE
story-6
2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

Slideshow: Everything You Need to Know about the 2027 Super Duty Carhartt Package!

By Michael S. Palmer | 2026-05-07 17:51:06


VIEW MORE
story-7
10 Most Surprising 2026 Ford Truck Features!

Slideshow: 10 most surprising Ford truck options/features in 2026.

By Joe Kucinski | 2026-05-05 11:17:22


VIEW MORE
story-8
Top 10 Ford Trucks Coming to Mecum Indy 2026

Slideshow: Here are the top 10 Fords coming to Mecum Indy 2026.

By Brett Foote | 2026-05-04 13:49:49


VIEW MORE
story-9
5 Best / 5 Worst Ford Truck Wheels of All Time

Slideshow: The 5 best and 5 worst Ford truck wheels of all time

By Joe Kucinski | 2026-04-29 16:49:01


VIEW MORE