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I recognized the symptoms from first hand experience!
numbness in the hands.....
inability to bend arms at the elbows from extreme abuse
surgery scars from elbow repairs.......
"popeye" biceps from overly frequent repetitions
I just put a 4" exhaust system from the tubo back and have an incredibly abnoxiously loud whistle as the turbo spools up. I was told that the pre October 2003 manufacured 6.0L's were known for this whistle and addressed by Ford when they were built. To cure the problem Ford installed a resonator (heat wrap as it was explained to me) in the factory downpipe to eliminate (or minimize) this sound. After October 2003 Ford began installing an improved turbo that cured the whistle issue and eliminate the need for the factory downpipe resonator. If you want the whistle and your truck was built after 10/03 I will trade you Turbos. I don't like the whistle and am now looking into installing the Banks downpipe with resonator to the tune of $300.
Sil307, yep, in 04 engines, they put 3 more "variable vanes" in the turbo. There are also issues that have to do with exhaust back pressure. There is a back pressure sendsor that feeds info to the PCM for control of the VGT. If you start mucking with the exhaust, you sometimes get undesireable results.
Sil307, yep, in 04 engines, they put 3 more "variable vanes" in the turbo. There are also issues that have to do with exhaust back pressure. There is a back pressure sendsor that feeds info to the PCM for control of the VGT. If you start mucking with the exhaust, you sometimes get undesireable results.
Part of why I haven't changed mine to an aftermarket 4" is I'm not sure it will improve power or mileage.
bah, you guys just need lift kits..... easy to get under mine!
now, getting under the hood for the topside work, that is going to be a pain!!!! i cannot even check my oil without standing on a tire, or a chair.....of course, fords 6' long flimsy dipstick is partially to blame
I'm new to this deisel stuff. What's "VGT" and how will it effect the performance?
Variable Geometry Turbo. Your PCM (power control module) reads input from the exhaust pressure sensor. Because turbos are driven by exhaust flow. When the PCM senses low back pressure, it tells the VGT actuator to change the vanes to focus the exhaust flow on the turbine blades. As exhaust pressure builds up, the PCM opens the vanes to allow full flow of the exhaust into the turbine blades. Sort of like a garden hose with the pistol grip nozzle, as you change the position of the grip you get a stronger stream of water. Same concept. Except it focuses the exhaust on the turbine to drive the turbo.
Now, if you don't have enough exhaust back pressure because the exhaust is flowing out the exhaust too fast, you don't get your vanes open enough for full operation of the turbo.
That is a simplified answer. Similar to a tuned exhaust on a gasser.
The only flaw with this theory is where is the exhaust pressure sensor located? Pre-turbo or post-turbo? Sorry for rambling but I was just thinking through the flow and events.
The sensor is located pre turbo so the turbo itself is the primary source of backpressure. Backpressure is just one of the factors, some others are throttle position, load, rpm and so on. The only way to prove an improvement would be to have dyno runs done before and after exhaust installation all in the same week with temperature, humidity and engine temperature all the same.
The sensor is located pre turbo so the turbo itself is the primary source of backpressure. Backpressure is just one of the factors, some others are throttle position, load, rpm and so on. The only way to prove an improvement would be to have dyno runs done before and after exhaust installation all in the same week with temperature, humidity and engine temperature all the same.
Bob, that makes sense, but physically where is the EPS? Maybe someone has pictures? PSD 60?
Bob, that makes sense, but physically where is the EPS? Maybe someone has pictures? PSD 60?
There is a photo of the EPS on page 58 of the bible. I was unable to find a photo of where it is installed. The diagram shows it between the exhaust ports and the turbo exhaust inlet.
I am looking at page 58 and turbo and the diagram doesn't show exhaust ports or turbo. It is an electrical diagram showing relationship between the EP sensor, PCM, FICM, fuel quantity timing and control, malfunction lamp, EGR and VGT Control Valve.