Notices
Aerostar Ford Aerostar

aerostar brakes

Thread Tools
 
Search this Thread
 
Old Jun 1, 2002 | 11:11 PM
  #1  
shake88's Avatar
shake88
Thread Starter
|
New User
Joined: May 2002
Posts: 8
Likes: 0
From: Fort Worth USA
aerostar brakes

My '96 ext. 4.0 aeroster has the worst brakes of any vehicle I have ever owned! My wife drives the van and gives it to me when "something sounds funny" We got 50000 miles on the factory brakes---I had to replace both rotors. No big deal I do all my own stuff...got 22000 miles on the next set of brakes, replaced both rotors---at this point I am slightly irritated at the wife...19500 miles I pull the wheels to do a little preventive maintainance--one trashed rotor! What is up with this van? As a general rule I replace the pads every 12000 miles whether they need it or not just to prevent tearing up yet another set of rotors. Is this normal? We have 137000 miles on the van and the only thing that has gone wrong is a water pump at 100000 miles. I don't know anybody else that owns an Aerostar so I thought I would pick your collective brains!
Thanks
 
Reply
Old Jun 2, 2002 | 12:22 AM
  #2  
puman's Avatar
puman
Junior User
20 Year Member
Joined: Apr 2001
Posts: 96
Likes: 0
aerostar brakes

We also have a 96. Nothing wrong with the brakes after 76k miles. Inspected them and do not even need replacing soon. My wife is a safe driver and doesn't use the brakes more than necessary though.
 
Reply
Old Jun 2, 2002 | 10:26 PM
  #3  
biederboat's Avatar
biederboat
Elder User
Joined: Jul 2001
Posts: 510
Likes: 0
From: Portland, OR
aerostar brakes

I have a 93 extended AWD, have replaced the front pads 2 or 3 times in 106K. STILL ON the original rears. Always stops okay, rotors are fine.

Mark
 
Reply
Old Jun 2, 2002 | 11:45 PM
  #4  
Beermaker's Avatar
Beermaker
5th Wheeling
20 Year Member
Joined: Apr 2002
Posts: 44
Likes: 0
aerostar brakes

97 4.0 extended 4wd
Rotors cut at 20,000
rotors replaced at 40,000
I am getting the first set of pads next week at 66,000
All work done at dealer
 
Reply
Old Jun 3, 2002 | 10:12 AM
  #5  
aerocolorado's Avatar
aerocolorado
Postmaster
20 Year Member
Joined: Apr 2001
Posts: 3,818
Likes: 3
aerostar brakes

Sounds as if the driver is the problem, not the design or construction of the brake system. As previous posts allude to, one does not normally encounter a failure rate as you are experiencing.
 
Reply
Old Jun 3, 2002 | 05:25 PM
  #6  
akrenzer's Avatar
akrenzer
New User
Joined: Jun 2002
Posts: 8
Likes: 0
aerostar brakes

My wifes van is the same way.Had the brakes done " professionally " 6 months ago,rotor warped within 4 weeks.They recut it and both were warped again within 6 months.Put new brakes and rotors on again over the weekend,this time went to Pep Boys and got the Raybestos rotors for $65 a piece,the other ones were about $35 a piece.The Raybestos ones come with a one year warranty,I don't think the cheap ones had more than 30 day warranty.I've read other posts that say avoid the cheap ones,so hope it works this time,have a year to find out.
'93 Aerostar 164,000 miles

 
Reply
Old Jun 4, 2002 | 09:45 AM
  #7  
aerocolorado's Avatar
aerocolorado
Postmaster
20 Year Member
Joined: Apr 2001
Posts: 3,818
Likes: 3
aerostar brakes

This has been stated many times previously but one more time. Rotors warp because the lug nuts are not torqued properly and within specs. I can testify cheap rotors work just as well as the more expensive---caveat---as long as they are torqued properly. When you have brake/tire work performed insist they torque those lugs by hand to within 85 to 100 ft. lbs. Most people assume the tighter the better. Just isn't so. 'Nuff said.
 
Reply
Old Jun 4, 2002 | 07:09 PM
  #8  
CdnSoldier's Avatar
CdnSoldier
Senior User
Joined: Apr 2002
Posts: 377
Likes: 0
From: CFB Petawawa Canada
aerostar brakes

Aerostar rotors are designed to be replaced not turned. Here in Canada their only 56$, pads should last 50-70ks. My Brother in Law works for Ford design in Oakville Ontario, most vehs are designed that way, just as synthetic oils are used to make it more convent.

Cdn Soldier

94 Aerostar XLT EXT, 4 Lt. Loaded Jet Chip/ Cold Box (Explorer/4 Lt)
98 Explorer XLT 5 Lt Loaded, Jet Chip/ Coldbox/ Hot Shot Exhaust duellies. ITS THE WIFES! She bought it!
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

10 Ugly Ford Trucks That We Still Kinda Love

 Joe Kucinski
story-1

10 Things Every Truck Owner NEEDS (2026 Edition)

 Michael S. Palmer
story-2

Rezvani's Latest Post-Apocalytic Monster Is a Ford F-150 Raptor Underneath

 Verdad Gallardo
story-3

Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

 Joe Kucinski
story-4

2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

 Brett Foote
story-5

Top 10 Ford Truck Tragedies

 Joe Kucinski
story-6

AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

 Brett Foote
story-7

Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

 Michael S. Palmer
story-8

Ford's 2001 Explorer Sportsman Concept Looks For a New Home

 Verdad Gallardo
story-9

10 Best Ford Truck Engines We Miss the Most!

 Joe Kucinski
Old Jun 5, 2002 | 11:38 PM
  #9  
biederboat's Avatar
biederboat
Elder User
Joined: Jul 2001
Posts: 510
Likes: 0
From: Portland, OR
aerostar brakes

Boy, talk about weird timing, I just post a reply to this thread a few days ago, tell the wife to take the van in for rotate and she calls and says brakes are eating into the rotors and they want $300 (Les Schwab, NW US only). I tell them put it back together. I got semi-metallic pads and a rotor for $35 total! I'm getting good at the install, both side w/ one rotor in less than 30 minutes. I would have replaced both rotors but they only had one in stock. Luckily the other side was only a few thou. grooved.

I think the torque thing is right on, I never over torque and have never had rotors warped on any of four Aerostars or Rangers.

Mark
 
Reply
Old Jun 7, 2002 | 07:41 AM
  #10  
rickm5's Avatar
rickm5
Senior User
20 Year Member
Joined: Mar 2001
Posts: 403
Likes: 0
From: cincinnati hamilton
aerostar brakes

 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
Im50fast
1968-Present E-Series Van/Cutaway/Chassis
62
Dec 31, 2022 10:02 AM
Dogcatman34
Aerostar
12
Mar 28, 2017 04:47 PM
TallPaul
Aerostar
38
Jun 13, 2007 07:22 PM
excursionfan
Excursion - King of SUVs
3
Sep 9, 2003 08:15 AM
TallPaul
Aerostar
6
May 15, 2001 09:27 PM




All times are GMT -5. The time now is 01:22 PM.

story-0
10 Ugly Ford Trucks That We Still Kinda Love

Slideshow: 10 ugly Ford trucks that we still kinda love.

By Joe Kucinski | 2026-06-03 09:51:16


VIEW MORE
story-1
10 Things Every Truck Owner NEEDS (2026 Edition)

Slideshow: the best gifts for dads & grads

By Michael S. Palmer | 2026-06-03 10:59:05


VIEW MORE
story-2
Rezvani's Latest Post-Apocalytic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-05-30 18:33:59


VIEW MORE
story-3
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-4
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE
story-5
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE
story-6
AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

And it might be even better than that.

By Brett Foote | 2026-05-18 19:26:42


VIEW MORE
story-7
Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

Slideshow: Does lowering an F-150 Lobo RUIN the ride quality?

By Michael S. Palmer | 2026-05-18 19:20:37


VIEW MORE
story-8
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-9
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE