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Welding on engine block?

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Old Mar 7, 2004 | 11:22 PM
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Welding on engine block?

I have a friend that broke off a peice of his 429 engine block...it is located at the passenger side bottom bellhousing to block bolt hole. The threaded hole itself is not broken but it did break a piece about 2 inches clean off of the block...my question is how can we repair this? Welding, Brazing?
 
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Old Mar 8, 2004 | 01:28 AM
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Most likely arc welding with nickel will produce the best results for that type of repair. Some preheat and post stress relief would be in order. Its not really a DIY repair if you want it done right. Warm preheat, not hot and small welds depending on thickness with peening. I like to run nickel on AC to reduce arc blow. Current settings are different than steel. The tendency is to run too hot. The electrodes tend to operate similar to low hydrogen. If this is a valuable block you might get some pro help.
 
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Old Mar 8, 2004 | 01:36 AM
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Go to this site for welding info. http://www.hobartwelders.com/mboard/
 
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Old Mar 8, 2004 | 11:03 AM
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I have access to both arc and mig welders...also have torches and i know how to use all...i have never welded on something like cast iron or engine blocks though.
 
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Old Mar 8, 2004 | 12:03 PM
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You really have to chip and clean well between passes, slag inclusions can be a nightmare with nickel.
 
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Old Mar 8, 2004 | 12:32 PM
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Any good machine shop can fix your block. This isn't as uncommon as you think. I've had blocks fixed before with no problem.
 
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Old Mar 8, 2004 | 01:33 PM
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The engine is the pickup...but you can get at the spot quite easily...will they be able to do it without taking the motor out?
 
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Old Mar 8, 2004 | 01:38 PM
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If the welder you're taking it to is good it won't be a problem.

The old saying, "Head like a grubworm and butt like a bee, oughta weld anything from the crack of dawn to the break of day" should apply.
 
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Old Mar 12, 2004 | 01:56 AM
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Why bother ? nothing is going to happen. Run it.
 
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