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Trouble installing denso starter

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Old Jun 1, 2026 | 09:54 PM
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Trouble installing denso starter

For some reason, it is contacting the cross member I don’t think I’ve heard of people having to grind it down for the install. Has anyone ran into to this before thanks.

 

Last edited by RigCity; Jun 1, 2026 at 09:54 PM.
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Old Jun 1, 2026 | 10:57 PM
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your picture is throwing me off from this POV. are you sure it's the correct part number? motor mounts okay?

It may have clearance issues when trying to get it in place but not when it's in place. I can try to get a pic or 2 tomorrow...there should be plenty of room if i'm not mistaken
 
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Old Jun 1, 2026 | 11:07 PM
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That’s what I was thinking might be a motor mount. In the picture is resting on the crossmember and only gets worse when trying to align the mounting bolts. Seems it would need about a half inch taken off the crossmember minimum. Figured I’d make a post before doing that Part number should be good
 
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Old Jun 1, 2026 | 11:19 PM
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Yeah, I can see it looks like if you were able to clock it to line up the bottom bolt, you would need a lot to clear the cross member. (after taking the pic in next post, height seems correct but length is the issue)
I only had to grind like 3/32" and that was only to get the denso in place.

have you already had the denso installed, or this is the first time running a denso?

 

Last edited by INFRNL; Jun 1, 2026 at 11:36 PM.
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Old Jun 1, 2026 | 11:28 PM
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What is your truck? I'm also curious what holes your transmission goes in on the tranny crossmember. I know some go in the front set and some in the rear...not sure if that has any effect

here's a poor pic of mine. I'll try to get better pics tomorrow.

 
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Old Jun 2, 2026 | 08:42 AM
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Here’s a pic of my power master 9051 from about the same angle as the OP, but the 9051 is smaller and lighter than the Denso…….




I know it’s smaller because I had room to use starter bolts (studs)

Having to make a relief cut for the Denso to fit sounds familiar. Forum Search?
 
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Old Jun 2, 2026 | 08:52 AM
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There is enough room in the bolt holes for the engine and transmission mounts to slide the entire engine/transmission assembly back far enough for the starter to clear the cross member.
 
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Old Jun 2, 2026 | 09:03 AM
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Old Jun 2, 2026 | 09:36 AM
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ZF6 truck, no grinding or modification of hard parts required to properly mount the Denso starter purchased from CNC Fab.
 
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Old Jun 2, 2026 | 10:02 AM
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first time with the denso transmission is mounted on the fwd position.

heading back to the truck now I don’t wanna take 3/4 of an inch off the crossmember. Additionally, if I barely fit it in and then go off road could be possible the starter smashes into the cross member. Unfortunately, may end up buying another starter today and sort this out later 🙃
 
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Old Jun 4, 2026 | 04:04 PM
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6.7 starter works amazing, find a junker 2bolt nose cone on market place and have at it.
 
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Old Today | 09:19 AM
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Originally Posted by RigCity
first time with the denso transmission is mounted on the fwd position.

heading back to the truck now I don’t wanna take 3/4 of an inch off the crossmember. Additionally, if I barely fit it in and then go off road could be possible the starter smashes into the cross member. Unfortunately, may end up buying another starter today and sort this out later 🙃
Make any progress
 
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