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Fog light issues

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Old Jan 1, 2026 | 07:06 PM
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Fog light issues

I am trying to track a sporadic shorting wire in the Fog Light circuit..upstream, fuse 27, 5amp. New switch and relay, still will blow the fuse....sometimes right away, maybe a hour of driving. If I barely touch that huge ball of wires under the hood going into the Power Distribution Box it blows instantly. So.....that's the issue. My Chiltons show white/black (hot) and yellow (ground) from switch in cab to the relay in the PDB. If someone could confirm that for a 2003 F-150 FX4 since my Chiltons only goes to 2002. I use to be a very active member here but I had to open a new account to get back in. Thanks for any help....Spotty.
 
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Old Jan 3, 2026 | 06:13 AM
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My Chiltons show white/black (hot) and yellow (ground) from switch in cab to the relay in the PDB.
Yellow is switched hot via the fog lamp circuit of the main light switch.
 
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Old Jan 3, 2026 | 11:21 AM
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My Chilton manual ('97-'03) shows no difference in exterior lighting schematic for different vehicle years. Red/yel wire is to fog lamps.
 

Last edited by Jon Freeman; Jan 3, 2026 at 11:32 AM.
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Old Jan 3, 2026 | 12:41 PM
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From: St Louis
Originally Posted by Jon Freeman
My Chilton manual ('97-'03) shows no difference in exterior lighting schematic for different vehicle years. Red/yel wire is to fog lamps.
Not according to the '03 EVTM.

WT/BK from F27 to fog light switch, YE to fog lights.
 
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Old Jan 3, 2026 | 07:54 PM
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I ended up cutting the friction tape that held the ball of wires together at the PDB. I sprayed down all the wires with contact cleaner and also noticed rust marks on the wires that rubbed on that metal plate. No wires seemed rubbed thru. I cut a thin piece of plastic to put between the wire bundle and that somewhat rusty plate. Seems to be working now but still can't figure out what wires come from the fog light switch to the PDB relay. Is it yellow and white/black?
 
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Old Jan 3, 2026 | 08:51 PM
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still can't figure out what wires come from the fog light switch to the PDB relay. Is it yellow and white/black?
See my previous post.
 
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Old Jan 4, 2026 | 07:16 AM
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Originally Posted by projectSHO89
See my previous post.
OK...Thank you. So the power for the Fog Light Switch comes in on W/B from the 5amp. fuse in #27 and exits the switch once turned on , to the coil on relay 205 in the PDB as solid yellow?
 
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Old Jan 4, 2026 | 10:11 AM
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Here is the diagram
 
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Old Jan 4, 2026 | 10:23 AM
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I think he is asking where the power comes into his PDB from? On the yellow wire?
He needs a power and ground distribution diagram it sounds like
Just know those fog lamps circuits melt connectors and everything else they touch
Headlight switches on the old T Birds and Mustangs melted daily
Check the connectors for being melted and the wiring for being hard as a rock
 

Last edited by manicmechanic007; Jan 4, 2026 at 10:26 AM.
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Old Jan 4, 2026 | 03:54 PM
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Thanks Don, that is perfect. It confirms the yellow comes from the switch to the relay coil (hot). My issue is all upstream not downstream. I moved that wire bundle away from that metal plate and my problem (blows #27) seems to have gone away. Now I can recheck that area focusing on the yellow.
 
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