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1988 302 build

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Old Apr 1, 2026 | 07:18 PM
  #91  
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Originally Posted by My4Fordtrucks
That doesn’t mean you cannot put a stroker crank in it.

yes sir, I’m aware the bore doesn’t dictate the stroke of the engine. Only reason I brought it up is the machinist was telling me if I was spending the money stroking it. He would’ve bored it out
 
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Old Apr 1, 2026 | 07:20 PM
  #92  
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Originally Posted by 90project5.0
Unless you plan to only run 5-7 psi, don’t run 10:1. Lower compression for boost. 8.8-9.1.
the reason being with the increase in pressure being forced in the cylinder it overloads the rotating assembly? I’ve read on it some but haven’t actually wrapped my mind around it
 
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Old Apr 1, 2026 | 07:24 PM
  #93  
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Originally Posted by KeithHires
the reason being with the increase in pressure being forced in the cylinder it overloads the rotating assembly? I’ve read on it some but haven’t actually wrapped my mind around it
detonation and pressure on pistons is the issue caused by the increased pressure, from the research I’ve done. Mine is currently 9.5:1 ish, but when I finally get to force it, I’ll change heads to lower the CR.
 
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Old Apr 1, 2026 | 07:54 PM
  #94  
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Originally Posted by KeithHires
yes sir, I’m aware the bore doesn’t dictate the stroke of the engine. Only reason I brought it up is the machinist was telling me if I was spending the money stroking it. He would’ve bored it out
I not a machinist but I don't know why he would have said that. You can only bore an engine so many times. Boring the cylinder more than it needs to clean it up doesn’t make any sense to me.

Originally Posted by KeithHires
the reason being with the increase in pressure being forced in the cylinder it overloads the rotating assembly? I’ve read on it some but haven’t actually wrapped my mind around it
You need the CR lower with boost because, if not, you can have too much cylinder pressure unless you want to run 100+ octane race gas.
 
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Old Apr 1, 2026 | 08:10 PM
  #95  
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He probably recommends boring it when doing the stroker because you have to buy new pistons anyway so you might as well start with a fresh bore. Also many 5.0 blocks do not come with bores that are 4 inch from the factory. I've seen them at 4.005 quite a few times so a standard bore piston would not work correctly stroker or not.
 
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Old Apr 1, 2026 | 08:18 PM
  #96  
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Originally Posted by My4Fordtrucks
I not a machinist but I don't know why he would have said that. You can only bore an engine so many times. Boring the cylinder more than it needs to clean it up doesn’t make any sense to me.



You need the CR lower with boost because, if not, you can have too much cylinder pressure unless you want to run 100+ octane race gas.
yeah I’m an electrician by day so I don’t know why he said it either. My guess was maybe to get rid of any bore taper, but isn’t that what the hone is for lol
also, I’m gonna keep dailying the truck so no race gas. My main reasoning for such high compression was to keep from spending the money stroking it and making a mistake in the assembly process and costing me more money than just new pistons, rings and bearings
 
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Old Apr 1, 2026 | 08:20 PM
  #97  
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Originally Posted by DaveMcLain
He probably recommends boring it when doing the stroker because you have to buy new pistons anyway so you might as well start with a fresh bore. Also many 5.0 blocks do not come with bores that are 4 inch from the factory. I've seen them at 4.005 quite a few times so a standard bore piston would not work correctly stroker or not.
because of the discrepancy in bore and piston size would cause a possible piston slap situation?
 
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Old Apr 1, 2026 | 08:37 PM
  #98  
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10:1 compression daily will need premium octane unless you custom tune the timing curve to prevent pinging. Mid grade would be ok probably if you keep it in the lower rpm ranges (defeats the performance build!)
 
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Old Apr 1, 2026 | 09:16 PM
  #99  
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Originally Posted by DaveMcLain
He probably recommends boring it when doing the stroker because you have to buy new pistons anyway so you might as well start with a fresh bore. Also many 5.0 blocks do not come with bores that are 4 inch from the factory. I've seen them at 4.005 quite a few times so a standard bore piston would not work correctly stroker or not.
No you don’t. So what was the point of the machine shop only honing the bores if they are tapered and needed boring? You’re saying the bores are not the same from the top to the bottom and the shop sent it anyway. The 351 I got from a ‘94 conversion van needed .030 to clean up the cylinders.
 

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Old Apr 2, 2026 | 04:48 AM
  #100  
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Originally Posted by My4Fordtrucks
No you don’t. So what was the point of the machine shop only honing the bores if they are tapered and needed boring? You’re saying the bores are not the same from the top to the bottom and the shop sent it anyway. The 351 I got from a ‘94 conversion van needed .030 to clean up the cylinders.
If you build a stroker you will have to buy new pistons. The compression height will be different to allow for more stroke to fit within the same deck height. It is quite possible that the bores were not excessively tapered in the original engine and just deglazing and reusing the original pistons was fine. But this is only if he wasn't going to change the assembly. Also piston availability isn't usually very good when it comes to building a stroker or any high performance/non stock engine in std bore sizes.
 
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Old Apr 2, 2026 | 09:38 AM
  #101  
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I don't know, but any engine that is 30 years old will need boring. I know that is not true, but that is how I think. I'm not going to spend that much time to 'rebuild' an engine with used pistons and bores.
 
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Old Apr 2, 2026 | 10:10 AM
  #102  
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Originally Posted by DaveMcLain
If you build a stroker you will have to buy new pistons. The compression height will be different to allow for more stroke to fit within the same deck height. It is quite possible that the bores were not excessively tapered in the original engine and just deglazing and reusing the original pistons was fine. But this is only if he wasn't going to change the assembly. Also piston availability isn't usually very good when it comes to building a stroker or any high performance/non stock engine in std bore sizes.
You are correct. I was not thinking about the pin location change. I don’t know how long it would take to get stock pistons verses larger but they are available.

Originally Posted by 1Butcher
I don't know, but any engine that is 30 years old will need boring. I know that is not true, but that is how I think. I'm not going to spend that much time to 'rebuild' an engine with used pistons and bores.
My 351W supposedly only had 150K miles on it and was in a conversion van so it didn’t have a hard life. It still needed to be bored .030 so I don’t understand how the shop said honing was all that was required.
 
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Old Apr 2, 2026 | 12:52 PM
  #103  
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From: Chillicothe
Originally Posted by My4Fordtrucks


My 351W supposedly only had 150K miles on it and was in a conversion van so it didn’t have a hard life. It still needed to be bored .030 so I don’t understand how the shop said honing was all that was required.
I personally tore down a 5.0 from a 1988 f150 with a known 190k miles on it. Verified be me as i knew the one and only owner. It was a 2wd 5.0 AOD 3.55 truck, that in the summer pulled a 20 foot Bayliner 300 miles round trip every weekend for 15 years.
It still had cross hatching in the cylinders. And taper from top to bottom was less than .005" top to bottom both directions on the WORST cylinder. It was pulled in favor of a 351 swap that was the only reason. It got throw back together with a dingle ball hone job ( didn't keep track of what set went to which cylinder), with the original rings ( gap checked out to be .028" so super good in my book) on the factory pistons. Dropped in 79 f150 and driven for another 50k miles before the truck fell apart.
Sometimes there isn't enough wear to worry about boring.... not always, but sometimes.
 
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Old Apr 2, 2026 | 07:18 PM
  #104  
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Originally Posted by KeithHires
the reason being with the increase in pressure being forced in the cylinder it overloads the rotating assembly? I’ve read on it some but haven’t actually wrapped my mind around it
Easiest way to think about it is that forcing additional air into the cylinder effectively increases the compression ratio; once the piston reaches full compression, you have crammed more fuel/air mixture into the same amount of space. This is the same as keeping the same amount of mixture and reducing the volume (increasing compression ratio). Therefore, you need to increase the volume (decrease compression ratio) as well if you want to keep the other conditions the same. The other option is increasing octane (and therefore compensating for the increased compression) as others have mentioned. Note that you don't lose power by doing this because you're burning more mixture (and therefore more fuel), which means more power to your crank.
 
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Old Apr 2, 2026 | 08:43 PM
  #105  
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Originally Posted by My4Fordtrucks
No you don’t. So what was the point of the machine shop only honing the bores if they are tapered and needed boring? You’re saying the bores are not the same from the top to the bottom and the shop sent it anyway. The 351 I got from a ‘94 conversion van needed .030 to clean up the cylinders.
I’m gonna go this weekend and hit the cylinders with a bore gauge and see what it’s looking like
 
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