Notices
1987 - 1996 F150 & Larger F-Series Trucks 1987 - 1996 Ford F-150, F-250, F-350 and larger pickups - including the 1997 heavy-duty F250/F350+ trucks

Replacing leaking gaskets, I think

Thread Tools
 
Search this Thread
 
Old Oct 24, 2025 | 07:12 PM
  #1  
adrianpglover's Avatar
adrianpglover
Thread Starter
|
Tuned
Photogenic
Photoriffic
Shutterbug
Joined: Jun 2025
Posts: 366
Likes: 56
Replacing leaking gaskets, I think

Since I don't have the parts for my transmission yet, I'm going to replace some gaskets - specifically the valve cover and pushrod cover. I've got some leaks on this engine and I'd like to take care of them and get everything cleaned up.

When I pulled off the throttle body, I noticed an oil film on the gasket and gasket surfaces. Is this, and the carbon buildup, normal?



The throttle body gasket, with oil still on it.
The throttle body gasket, with oil still on it.

 
Reply
Old Oct 24, 2025 | 07:16 PM
  #2  
wwhite's Avatar
wwhite
Logistics Pro
10 Year Member
Community Influencer
Loved
Community Favorite
Joined: Aug 2014
Posts: 3,556
Likes: 851
Originally Posted by adrianpglover
. Is this, and the carbon buildup, normal?
Yes.
 
Reply
Old Oct 24, 2025 | 07:43 PM
  #3  
adrianpglover's Avatar
adrianpglover
Thread Starter
|
Tuned
Photogenic
Photoriffic
Shutterbug
Joined: Jun 2025
Posts: 366
Likes: 56
Other than around the butterfly valves on the throttle body, should I bother cleaning any of it up?
 
Reply
Old Oct 24, 2025 | 07:54 PM
  #4  
Junktownbill99's Avatar
Junktownbill99
Fleet Mechanic
Photogenic
Photoriffic
Shutterbug
Joined: Nov 2022
Posts: 1,697
Likes: 416
Originally Posted by adrianpglover
Other than around the butterfly valves on the throttle body, should I bother cleaning any of it up?
I wouldn't worry too much about it.
 
Reply
Old Oct 24, 2025 | 09:30 PM
  #5  
adrianpglover's Avatar
adrianpglover
Thread Starter
|
Tuned
Photogenic
Photoriffic
Shutterbug
Joined: Jun 2025
Posts: 366
Likes: 56
While I have these covers off, is there anything I should be inspecting or checking. Valve clearance or the like?
 
Reply
Old Oct 24, 2025 | 11:41 PM
  #6  
wwhite's Avatar
wwhite
Logistics Pro
10 Year Member
Community Influencer
Loved
Community Favorite
Joined: Aug 2014
Posts: 3,556
Likes: 851
Originally Posted by adrianpglover
Other than around the butterfly valves on the throttle body, should I bother cleaning any of it up?
You could spray injector cleaner, let it take stuff off. CLean the gasket surfaces of course.

Throttle Body: spray with injector cleaner only, not carb cleaner. DO NOT scrub the throttle body bores, before or after the butterfly valve. Only wipe, as they have a Teflon coating already, and you do not want that taken off. There is actually a warning sticker on it. Why?
That carbon build up is more than likely due to a bad design. Yours is not bad at all. Part of the Idle Air Controller(IAC) can contribute to more or less carbon build up.
CLean your butterfly valves, no wire brushes needed.
I'm positive mine is worse than yours.

Originally Posted by adrianpglover
While I have these covers off, is there anything I should be inspecting or checking. Valve clearance or the like?
You can check the rockers, spin the push rods, etc. Pretty sure your engines clean and good to go.

Do not over tighten the valve covers, and make sure the valve cover surface is flat, and using the correct nut/washer.
 
Reply
Old Oct 24, 2025 | 11:45 PM
  #7  
wwhite's Avatar
wwhite
Logistics Pro
10 Year Member
Community Influencer
Loved
Community Favorite
Joined: Aug 2014
Posts: 3,556
Likes: 851
Originally Posted by adrianpglover

When I pulled off the throttle body, I noticed an oil film on the gasket and gasket surfaces. Is this, and the carbon buildup, normal?



The throttle body gasket, with oil still on it.
The throttle body gasket, with oil still on it.
Hardly any build up there to be concerned about.

But, the bottom of that gasket looks like it got HOT.

Was the coolant tubes running through the throttle body, engine overheated, and there was no coolant there?
Maybe thats what they look like after by bassing the coolant lines on the throttle body?
 

Last edited by wwhite; Oct 24, 2025 at 11:48 PM.
Reply
Old Oct 25, 2025 | 05:00 AM
  #8  
HydroDog's Avatar
HydroDog
Tuned
15 Year Member
Liked
Loved
Community Favorite
Joined: Jan 2007
Posts: 337
Likes: 100
From: Salkum
The carbon buildup is from the EGR gases combined with the PVC oil vapors.

If it was mine I would probably hit it with some oven cleaner inside the runners then the pressure washer just to get any loose material out of there so it doesn’t drop down into the engine. If you’re thinking of painting it, then you can hit the outside with the oven cleaner also. I’ve had good luck with using self etching primer and silver engine enamel.

Definitely want to clean the throttle board and butterfly’s as the can become sticky when closed.

On the side cover, I’ve had good luck with putting a small bead of RTV on the cover, install the gasket then a small bead of RTV on the gasket to seal to the block.
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

 Joe Kucinski
story-1

2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

 Brett Foote
story-2

Top 10 Ford Truck Tragedies

 Joe Kucinski
story-3

AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

 Brett Foote
story-4

Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

 Michael S. Palmer
story-5

Ford's 2001 Explorer Sportsman Concept Looks For a New Home

 Verdad Gallardo
story-6

10 Best Ford Truck Engines We Miss the Most!

 Joe Kucinski
story-7

2026 Shelby F-150 Off-Road: Better Than a Raptor R?

 Brett Foote
story-8

2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

 Michael S. Palmer
story-9

10 Most Surprising 2026 Ford Truck Features!

 Joe Kucinski
Old Oct 25, 2025 | 10:34 AM
  #9  
adrianpglover's Avatar
adrianpglover
Thread Starter
|
Tuned
Photogenic
Photoriffic
Shutterbug
Joined: Jun 2025
Posts: 366
Likes: 56
So all but 4 of the pushrods spin freely. The 4 that don't have the tappets lifted. I figure I'm not at tdc, probably on any cylinder.

No real evidence of oil getting past the valve cover gasket, but the pushrod cover definitely was leaking all around. Also, there's some sludge buildup on the non moving parts of the engine. I figure I'll run some seafoam through it at some point to tran and clean some of it up. I only run synthetic in my engines, but I'm the 8th owner of this one and I only picked it up 4 months ago.

Right now I'm soaking the pushrod cover in some simple green purple degreaser, along with the washers. Hopefully the rubber on the washers will separate more easily after this, but I'm not holding much hope for it. The pushrod cover gasket was pretty well gone, and the bolts didn't feel tight. I figure that's because the rubber had hardened along with the temperature cycling.






 
Reply
Old Oct 25, 2025 | 12:09 PM
  #10  
HydroDog's Avatar
HydroDog
Tuned
15 Year Member
Liked
Loved
Community Favorite
Joined: Jan 2007
Posts: 337
Likes: 100
From: Salkum
Since you are a synthetic oil guy, you can skip the Seafoam treatment.
Synthetic oils have a high detergent level to them they they will breakdown that that sludge at a slower rate so it will have less chance at plugging the oil pump suction screen vs the flush and dump with the Seafoam.

I bought a 90’s Camry the the previous owner went by the 10k miles oil change recommendation and it looked bad in the valve cover. I did an oil change with synthetic oil and did another 3k miles later and cut the oil filter open and was surprised on how much crud came loose.
 
Reply
Old Oct 26, 2025 | 05:37 PM
  #11  
adrianpglover's Avatar
adrianpglover
Thread Starter
|
Tuned
Photogenic
Photoriffic
Shutterbug
Joined: Jun 2025
Posts: 366
Likes: 56
I cleaned up the two covers, hit them with a pressure washer, then wire wheel, then 220 grit sand paper. Followed it up with a few coats each of high temp primer and some high tem grey paint, then put it all back together. Somehow during this I misplaced one nut, but my bin of nuts had a suitable replacement that I used for the engine grounding strap. Got everything torqued to spec, for the parts I could find specs for. Can't test run the engine since the transmission and starter aren't in place, but I'll do that later.

Thanks everyone for all of the help. I hope this clears up the driver's side oil leaks now.


 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
woody367
1999 - 2016 Super Duty
2
May 4, 2025 10:02 AM
blsd49
1948 - 1956 F1, F100 & Larger F-Series Trucks
9
Nov 6, 2022 09:11 AM
SkySkiJason
1999 - 2003 7.3L Power Stroke Diesel
17
Dec 23, 2021 10:15 AM
Tbug05LTD
Excursion - King of SUVs
1
Apr 27, 2019 09:37 PM
benbuilder
1961 - 1966 F-100 & Larger F-Series Trucks
2
Mar 4, 2018 05:24 AM




All times are GMT -5. The time now is 08:56 AM.

story-0
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-1
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE
story-2
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE
story-3
AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

And it might be even better than that.

By Brett Foote | 2026-05-18 19:26:42


VIEW MORE
story-4
Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

Slideshow: Does lowering an F-150 Lobo RUIN the ride quality?

By Michael S. Palmer | 2026-05-18 19:20:37


VIEW MORE
story-5
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-6
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE
story-7
2026 Shelby F-150 Off-Road: Better Than a Raptor R?

Slideshow: first look at the 810 hp 2026 Shelby F-150 Off-Road!

By Brett Foote | 2026-05-12 12:50:07


VIEW MORE
story-8
2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

Slideshow: Everything You Need to Know about the 2027 Super Duty Carhartt Package!

By Michael S. Palmer | 2026-05-07 17:51:06


VIEW MORE
story-9
10 Most Surprising 2026 Ford Truck Features!

Slideshow: 10 most surprising Ford truck options/features in 2026.

By Joe Kucinski | 2026-05-05 11:17:22


VIEW MORE