Notices
1997 - 2003 F150 1997-2003 F150, 1997-1999 F250LD, 7700 & 2004 F150 Heritage
Sponsored by:
Sponsored by: Auxito

official part names

Thread Tools
 
Search this Thread
 
Old Sep 29, 2025 | 11:28 PM
  #1  
teamjnz's Avatar
teamjnz
Thread Starter
|
5th Wheeling
15 Year Member
Liked
Joined: Feb 2010
Posts: 31
Likes: 10
official part names

I have been spinning my wheels trying different things to find the vacuum leaks since I was getting P0171 and P0174 codes. (This truck is new to me.) Both banks 1 and 2 lean codes. I was thinking it was a manifold leak but didn't know for sure. I purchased a little smoke machine called Hypersmoke from Autoline Pro. Glad I did... I found 3 areas smoke was coming from. I totally missed the throttle body and plastic / rubber connection from the air filter / MAF tube was missing a hose clamp, major leak. I since I didn't have a large enough hose clamp I used some wire twisted up to stop that leak I found 2 more.
What are these parts? I think one is the EGR but the other I am not sure what it is. I need some help to figure out what these 2 parts are.
Suggestions and part names welcomed.
Thanks

small crack smoke was coming from.
small crack smoke was coming from.
Is this the EGR?
Is this the EGR?

very little smoke coming from this cap.
very little smoke coming from this cap.
this back hear
this back hear
close up of the the part at the back of the motor.
close up of the the part at the back of the motor.
tube connected to the part on the back of the motor.
tube connected to the part on the back of the motor.
 
Reply
Old Sep 30, 2025 | 12:18 AM
  #2  
BareBonesXL's Avatar
BareBonesXL
Fleet Mechanic
Community Builder
Liked
Loved
Community Favorite
Joined: Jun 2023
Posts: 1,373
Likes: 382
From: WA
What engine, what year? Where are you inserting the smoke?

Any air leak after the MAF sensor can cause those codes. A good smoke test will be done with the throttle blade open to make sure the smoke gets all the way to the MAF sensor.
 
Reply
Old Sep 30, 2025 | 10:17 AM
  #3  
teamjnz's Avatar
teamjnz
Thread Starter
|
5th Wheeling
15 Year Member
Liked
Joined: Feb 2010
Posts: 31
Likes: 10
The truck is a 2002, 2 valve 5.4l.
 
Reply
Old Sep 30, 2025 | 05:23 PM
  #4  
manicmechanic007's Avatar
manicmechanic007
Hotshot
5 Year Member
Photogenic
Photoriffic
Shutterbug
Joined: Jul 2020
Posts: 10,456
Likes: 2,630
From: Near Salt Lake City
Club FTE Silver Member

Lean code causes
Low fuel pump pressure
Injectors getting plugged and need cleaning
Intake air leak past the throttle plate
Intake manifold itself warped or cracked
None of that stuff you have circled will cause lean codes
The EGR valve and the IAC are a no
You could spray that intake down with carb cleaner or Brakleen et al. to see if the idle changes
I would be checking the fuel trims to verify any possible intake leak or injector problem
Your fuel trims should be below 7 percent
 
Reply
Old Sep 30, 2025 | 07:01 PM
  #5  
teamjnz's Avatar
teamjnz
Thread Starter
|
5th Wheeling
15 Year Member
Liked
Joined: Feb 2010
Posts: 31
Likes: 10
I ran my Blue Driver OBDII scanner for the fuel trims and everything seemed to be in spec with what I was learning. If I was getting a lean code on 1 bank I would figure it was a sensors but both banks were having lean codes so it must be sucking unmetered air from somewhere. My first test was with 2.5 cans of brake cleaner and there was no change in RPM. Didn't seem like a manifold gasket leak since the brake cleaner didn't give me any RPM changes. I needed to get a smoke machine and look for vacuum leaks. I found 2 major areas where I was getting smoke coming out of the intake system after the MAF sensors. The big smoke leak was at the rubber intake where the throttle body connect. There was no clamp. The other area looks like it was leaking out the EGR valve. Looks like a small crack above one of the bolts. The idle air control had a very small amount of smoke coming from it.
I purchase an EGR and a hose clamp. I will be testing again after I replace fix these 2 issues. Clear the codes and test drive to see if the check engine light comes back.
( idle air control is the name of the part on the back of the intake. I didn't know what the name was and posted picture to ask )
 
Reply
Old Sep 30, 2025 | 11:06 PM
  #6  
BareBonesXL's Avatar
BareBonesXL
Fleet Mechanic
Community Builder
Liked
Loved
Community Favorite
Joined: Jun 2023
Posts: 1,373
Likes: 382
From: WA
You should look at Freeze Frame data. It tells you conditions when the code was set. Lean codes often set on cold engines (cold gaskets). Testing on a warm engine won't find those leaks.
 
Reply
Old Oct 1, 2025 | 12:36 PM
  #7  
teamjnz's Avatar
teamjnz
Thread Starter
|
5th Wheeling
15 Year Member
Liked
Joined: Feb 2010
Posts: 31
Likes: 10
That is a good suggestion. When I was trouble shooting I did just that. Got the codes when cold then cleared them and read the codes again after the motor was hot and the check engine light came back.

 
Reply
Old Oct 1, 2025 | 12:42 PM
  #8  
BareBonesXL's Avatar
BareBonesXL
Fleet Mechanic
Community Builder
Liked
Loved
Community Favorite
Joined: Jun 2023
Posts: 1,373
Likes: 382
From: WA
Originally Posted by teamjnz
Got the codes when cold then cleared them and read the codes again after the motor was hot and the check engine light came back.
Not sure that you understand Freeze Frame. No offense. It stores the engine conditions in the computer at the time of the code setting. Doesn't matter when you read the codes, the info is stored. The parameters that the algorithm used to determine that something was off are the ones that are stored. Typically engine temperature, throttle position, engine load, RPM, etc.

It is a separate choice on most scanners. Here is a good explanation.

https://www.obdautodoctor.com/tutori...ame-explained/

Example - a lean code that sets at low RPM is usually an intake system air leak. A lean code that sets at higher RPM under engine load is often a fuel pressure or injector issue. If you're testing for air leaks when you have a fuel pressure issue you'll be wasting your time. Freeze frame lets you focus on the right area.
 

Last edited by BareBonesXL; Oct 1, 2025 at 12:45 PM.
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

Rezvani's Latest Post-Apocalytic Monster Is a Ford F-150 Raptor Underneath

 Verdad Gallardo
story-1

Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

 Joe Kucinski
story-2

2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

 Brett Foote
story-3

Top 10 Ford Truck Tragedies

 Joe Kucinski
story-4

AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

 Brett Foote
story-5

Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

 Michael S. Palmer
story-6

Ford's 2001 Explorer Sportsman Concept Looks For a New Home

 Verdad Gallardo
story-7

10 Best Ford Truck Engines We Miss the Most!

 Joe Kucinski
story-8

2026 Shelby F-150 Off-Road: Better Than a Raptor R?

 Brett Foote
story-9

2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

 Michael S. Palmer
Old Oct 1, 2025 | 12:44 PM
  #9  
teamjnz's Avatar
teamjnz
Thread Starter
|
5th Wheeling
15 Year Member
Liked
Joined: Feb 2010
Posts: 31
Likes: 10
Just to update if anyone cares.

I took the truck to work today. 28 miles on the trip with no check engine light coming back on. I experienced the check engine light coming on after 10± miles from them being cleared before the repair.
I added a clamp at the throttle body to hold the rubber intake on better and replaced the EGR. There was a significant amount of smoke coming out of the EGR. Looks like it will be ready for smog out here in CA. once the system calibrates it self with no check engine lights.
The smoke machine was well worth the $75 I paid for it.
 
Reply
Old Oct 1, 2025 | 12:48 PM
  #10  
teamjnz's Avatar
teamjnz
Thread Starter
|
5th Wheeling
15 Year Member
Liked
Joined: Feb 2010
Posts: 31
Likes: 10
No offense taken. By no means I will say I know what I am talking about. I can work on cars and definitely am a novice with the my Blue Driver scan tool. Thanks for the link.
 
Reply
Old Oct 1, 2025 | 12:49 PM
  #11  
BareBonesXL's Avatar
BareBonesXL
Fleet Mechanic
Community Builder
Liked
Loved
Community Favorite
Joined: Jun 2023
Posts: 1,373
Likes: 382
From: WA
Don't forget to get your drive cycles in. The "not ready" code won't set a check engine light but it will be there at the emissions place. Good luck.

https://www.obdautodoctor.com/tutori...ors-explained/
 
Reply
Old Oct 1, 2025 | 07:35 PM
  #12  
teamjnz's Avatar
teamjnz
Thread Starter
|
5th Wheeling
15 Year Member
Liked
Joined: Feb 2010
Posts: 31
Likes: 10
Grrr. P0171 and P0174 came back today. I thought it was fixed, bummer
 
Reply
Old Oct 4, 2025 | 10:33 PM
  #13  
teamjnz's Avatar
teamjnz
Thread Starter
|
5th Wheeling
15 Year Member
Liked
Joined: Feb 2010
Posts: 31
Likes: 10
Originally Posted by manicmechanic007
Lean code causes
Low fuel pump pressure
Injectors getting plugged and need cleaning
Intake air leak past the throttle plate
Intake manifold itself warped or cracked
None of that stuff you have circled will cause lean codes
The EGR valve and the IAC are a no
You could spray that intake down with carb cleaner or Brakleen et al. to see if the idle changes
I would be checking the fuel trims to verify any possible intake leak or injector problem
Your fuel trims should be below 7 percent
This is a gift truck with 280,000+ miles on it. I have sprayed down the manifold with brake cleaner and no noticeable change in RPM. My focus was the manifold with this test. I used 2.5 cans of spray. I need to research how to check fuel pressure. I posted a new post with more information.
Any suggestions?
 
Reply
Old Oct 4, 2025 | 11:13 PM
  #14  
BareBonesXL's Avatar
BareBonesXL
Fleet Mechanic
Community Builder
Liked
Loved
Community Favorite
Joined: Jun 2023
Posts: 1,373
Likes: 382
From: WA
Originally Posted by teamjnz
This is a gift truck with 280,000+ miles on it. I have sprayed down the manifold with brake cleaner and no noticeable change in RPM. My focus was the manifold with this test. I used 2.5 cans of spray. I need to research how to check fuel pressure. I posted a new post with more information.
Any suggestions?
You have to watch fuel trims while spraying. The computer reacts too fast to let the RPM change.

And...Freeze Frame. The old school diagnostics don't work well. You have to let the computer do the work.
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
Monte84
2017 - 2022 Super Duty
1
Dec 15, 2024 12:44 PM
Sarge76
6.7L Power Stroke Diesel
17
Feb 17, 2023 05:12 PM
bobbytnm
1948 - 1956 F1, F100 & Larger F-Series Trucks
7
Jul 29, 2019 05:16 PM
Clarisa
1999 - 2016 Super Duty
7
Jul 27, 2018 10:56 PM
A/Ox4
1999 - 2003 7.3L Power Stroke Diesel
2
Nov 11, 2011 09:56 PM




All times are GMT -5. The time now is 10:02 PM.

story-0
Rezvani's Latest Post-Apocalytic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-05-30 18:33:59


VIEW MORE
story-1
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-2
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE
story-3
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE
story-4
AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

And it might be even better than that.

By Brett Foote | 2026-05-18 19:26:42


VIEW MORE
story-5
Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

Slideshow: Does lowering an F-150 Lobo RUIN the ride quality?

By Michael S. Palmer | 2026-05-18 19:20:37


VIEW MORE
story-6
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-7
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE
story-8
2026 Shelby F-150 Off-Road: Better Than a Raptor R?

Slideshow: first look at the 810 hp 2026 Shelby F-150 Off-Road!

By Brett Foote | 2026-05-12 12:50:07


VIEW MORE
story-9
2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

Slideshow: Everything You Need to Know about the 2027 Super Duty Carhartt Package!

By Michael S. Palmer | 2026-05-07 17:51:06


VIEW MORE