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AOD to C6 conversion binding

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Old Jul 26, 2025 | 06:59 AM
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AOD to C6 conversion binding

I have an 88 f150, 5.0. Its somewhat of a resto project after rescuing it from a previous owner in barely running condition. The original AOD (non electronic) was shot. I expect multiple things led to this, a combination of mileage (180K) and probably something to do with the coolant being an interesting color pink. I had quick access to a C6 and I am good with that despite not having overdrive. The C6's are pretty legendary for their ability to take abuse. Its from an 86 f250 with a 351 small block. The bellhousings are the same and externally the transmission bolts right up to the 5.0. Then the problem occurs. Once the transmission is bolted up and the converter bolted to the flex plate (the AOD plate from the 5.0), the entire thing is bound up. Both engine and transmission move freely when they apart, but bind when bolted together. I can't turn the crank with a wrench. I can't seem to tell what might be binding up.
Is there anything specific I should check? Do I need to swap the AOD flex plate for a C6 plate?
 
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Old Jul 26, 2025 | 07:53 AM
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There are different depths to the flexplates depending on which transmission you're using. The problem is your 351 flexplate won't work on your 88 5.0 engine. The 351 engine always used a 28oz balance factor where the 5.0 engine used 50oz. Your 351 piece could be used to mock it up just to make sure that it fits before you order the one for the 5.0. I'm also assuming that they made a truck with the 5.0/C6 combination.
 
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Old Jul 26, 2025 | 08:11 AM
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Originally Posted by DaveMcLain
There are different depths to the flexplates depending on which transmission you're using. The problem is your 351 flexplate won't work on your 88 5.0 engine. The 351 engine always used a 28oz balance factor where the 5.0 engine used 50oz. Your 351 piece could be used to mock it up just to make sure that it fits before you order the one for the 5.0. I'm also assuming that they made a truck with the 5.0/C6 combination.
I was hoping to use the AOD flex plate. There was 5.0/c6 combo still available in 88 with a tow package, so I know I can get one. I just wasn't sure if I needed the different flex plate of the AOD plate should work.
I wasn't thinking the depth difference would be that big, but it's worth looking at. Thanks.
 
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Old Jul 26, 2025 | 08:45 AM
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If you compare each one I think that you'll find that on the engine side of the plate the C6 one will be pressed so that the surface where the converter nuts sit is about even with that side of the starter ring. The other one will be pressed in the opposite direction about the the same amount.
 
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Old Aug 1, 2025 | 11:06 PM
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I don't think there is enough offset difference between the C6 and AOD flexplates to cause a binding problem with the TC in this case, it is enough to cause damage to an AOD trans with the other combo(C6 flexplate+AOD trans) but with a C6 the mismatch should provide more TC clearance not less. So I think your problem is that the TC isn't fully seated in the transmission, with the trans fully bolted to the engine the TC should still have some free play to move in and out of the trans a little.
 
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