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Oil in coolant

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Old Apr 22, 2025 | 05:31 PM
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Oil in coolant

Hey F T E members. It’s been awhile since I have been on the site and need some advice on what would cause oil to be in my coolant. 2006 f250 king ranch
6.0 power stroke. I’m not sure if it’s the oil cooler or head gasket. EGR has been removed years ago. Any advice would be greatly appreciated
 
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Old Apr 23, 2025 | 06:50 AM
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Oil in coolant is TYPICALLY a blown head gasket. Could be a cracked oil cooler though. Either way, the truck shouldn't be driven to prevent further damage, and there are non-teardown diagnosis that can be done to try to find the root cause...but it might be a good time to tear down and bulletproof. It IS a nearly 20 year old engine.
 
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Old Apr 24, 2025 | 05:52 PM
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Definitely do your due diligence by visiting the 6.0 section of the forum. There are some tests you can do to pin point the issue. Good luck.
 
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Old Apr 25, 2025 | 08:52 AM
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Thanks for the advice 99 powerstroked
I’m in the process now of gathering the parts to pull the heads and the cooler
I think if I don’t would be counterproductive Will update soon
thanks guys
 
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Old Apr 25, 2025 | 11:33 AM
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Originally Posted by Happyappleassslap3
Thanks for the advice 99 powerstroked
I’m in the process now of gathering the parts to pull the heads and the cooler
I think if I don’t would be counterproductive Will update soon
thanks guys
I have been out of the 6.0 game for a while, but there used to be a kit to relocate the oil cooler out of the engine lifter valley - helped with temperatures, as well as if the cooler ever plugged up it could more easily be R&R'd. I don't recall who made it, but when I discovered I had a partially plugged cooler, if a flush didn't work I was going to buy the kit. A flush got it good enough I didn't feel bad parting ways with the truck because I got an offer I couldn't refuse.
 
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Old Apr 25, 2025 | 09:14 PM
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Originally Posted by 99powerstrokedF250
I have been out of the 6.0 game for a while, but there used to be a kit to relocate the oil cooler out of the engine lifter valley - helped with temperatures, as well as if the cooler ever plugged up it could more easily be R&R'd. I don't recall who made it, but when I discovered I had a partially plugged cooler, if a flush didn't work I was going to buy the kit. A flush got it good enough I didn't feel bad parting ways with the truck because I got an offer I couldn't refuse.
Bullet Proof Diesel makes the kit. It requires a little modification and the cost is pretty steep. It was cost prohibitive for me. I just couldn’t let go of that many Benjamin’s. The OEM cooler works good, as long as you treat it well.
 
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Old Apr 28, 2025 | 06:31 AM
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Originally Posted by Baylinerchuck
Bullet Proof Diesel makes the kit. It requires a little modification and the cost is pretty steep. It was cost prohibitive for me. I just couldn’t let go of that many Benjamin’s. The OEM cooler works good, as long as you treat it well.
See I remember it being actually fairly cheap compared to the labor to change an oil cooler when it went bad again. I wanna say back years ago it was only $600 or so? Not bad for two pieces of billet machining, mounting, and the hosing for it. And to remove it from the lifter valley where it was literally sitting in heat? Worth every penny if you're keeping the truck forever.

But I didn't keep it, so I didn't do it.
 
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Old Apr 29, 2025 | 07:01 AM
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I think the understanding of the root cause of blocked up oil coolers has made the cost and install effort of the BPD external cooler a bit less necessary. A proper flush and replacing the Ford Gold coolant with Cat ELC will go a long way to keeping the oil coolers clean. The BPD external cooler is not problem free and the install is a bit intense, though once installed so much easier to service. They are very expensive, but then again, OEM Ford coolers are becoming extinct and we are only left with the Chinese version which don’t cool as well. Any remaining stock of the Ford coolers are pricey.
 
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Old Apr 29, 2025 | 02:26 PM
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Originally Posted by 99powerstrokedF250
See I remember it being actually fairly cheap compared to the labor to change an oil cooler when it went bad again. I wanna say back years ago it was only $600 or so? Not bad for two pieces of billet machining, mounting, and the hosing for it. And to remove it from the lifter valley where it was literally sitting in heat? Worth every penny if you're keeping the truck forever.

But I didn't keep it, so I didn't do it.
You're probably thinking of the IPR system. It used the factory oil cooler, just relocated it elsewhere in the engine bay. I think they were plagued by leaks & stopped producing it years ago.
 
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Old Apr 30, 2025 | 07:46 AM
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Originally Posted by Byrd.Dog
You're probably thinking of the IPR system. It used the factory oil cooler, just relocated it elsewhere in the engine bay. I think they were plagued by leaks & stopped producing it years ago.
That very well could be! The system I'm thinking of definitely used the factory cooler, and you could buy it with or without a cooler depending on if you were using your own. I haven't had a 6.0 in almost a decade, so I'm way out of that game now. I do seem to recall when I was looking into it that you had to make sure all hose connections were tight to avoid leaks.
 
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